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Engineering, Energy, Transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(116)

Published: 2022.04.29
DOI: 10.37128/2520-6168-2022-1


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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ANALYSIS OF TECHNICAL AND TECHNOLOGICAL EQUIPMENT PROCESSES OF EXPANDED FEED PREPARATION

DOI: 10.37128/2520-6168-2022-1-6
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Elchyn Aliiev – Doctor of Technical Sciences, Senior Researcher, Professor of the Departments of Mechanization of Production Processes in Animal Husbandry of Dnipro State Agrarian and Economic University (St. S. Efremova, 25, Dnipro, Ukraine, 49000, e-mail: aliev@meta.ua, https://orcid.org/0000-0003-4006-8803).

Nikolai Linko – Ph.D. student of Dnipro State Agrarian and Economic University (St. S. Efremova, 25, Dnipro, Ukraine, 49000, e-mail: niklinko21@gmail.com, https://orcid.org/0000-0002-1353-4832).

Annotation

Extruders and expanders belong to the family of HTST (high temperature short-term) equipment capable of performing the task of cooking food and feed under high pressure. Because the effects of high temperatures occur only for a short time, the undesirable effects of denaturation of proteins, amino acids, vitamins, starch and enzymes are limited. Physical and technological aspects such as heat transfer, mass transfer, pulse transfer, temperature time have a strong influence on the properties of food and feed during extrusion and expanded cooking and can significantly affect the quality of the final product. The aim of the research is to analyze the technical and technological equipment of extrusion and expanded feed preparation processes and substantiate the feasibility of using expanders. The use of expanders in the feed pellet processing line has many advantages, the most important of which are: improved feed nutrition (better feed conversion); more efficient use of low-quality raw materials or even waste; sterilization of bacteriologically contaminated materials; better control of liquid additives; reduction of energy consumption of pellet press; increasing the productivity of the pellet press; expanding the product range; the possibility of using fibrous materials; reduction of dust emissions and losses during granulation. The economic and food aspects of the use of expanders make their use understandable and justified in the feed industry. The use of an expander-granulator kit increases the cost of production by 10-15 % compared to granulation alone. However, the overall income and expenditure account is positive due to the qualitative results that offset the costs incurred. The use of expanders in the global feed industry is growing every year, which is also reflected in the wider range of recently produced animal feed. The benefits of this technique are beginning to be appreciated in underdeveloped countries. Its usefulness is fully confirmed by feed manufacturers who have already implemented the above production methods.

Keywords: feeds, expanders, extruders, construction, expediency, comparison.

List of references

[1]    Guy, R. (2001). Extrusion Cooking. Technologies and Applications. CRC Press Inc. Boca Ration. FL. 206 p [in English].
[2]    Moscicki, L. (2003). Effect of screw configuration on quality and SME value of corn extrudate. Teka Commission of Motorization Power Industry in Agriculture. Vol. III. P. 182–186 [in English].
[3]    Jusko, S., Mitrus, M., Moscicki, L., Rejak, A., Wojtowicz, A. (2001). Wpływ geometrii układu plastyfikuj˛acego na przebieg procesu ekstruzji surowcow roslinnych. In zynieria Rolnicza. Vol. 2. P. 124–129 [in Polish].
[4]    Moscicki, L., Mitrus, M., Wojtowicz, A. (2007). Technika ekstruzjiw przetworstwie rolno-spo zywczym. PWRiL. Warszawa. 222 p [in Polish].
[5]    Huimin, Li. (2021). The effect of expanded and extruded process on pellets physical properties and in sacco rumen degradability. Master’s Thesis. Norwegian University of Life Sciences. 40 p. https://hdl.handle.net/11250/2831222  [in English].
[6]    Razzaghi, A., Larsen, M., Lund, P., Weisbjerg, M. R. (2016). Effect of conventional and extrusion pelleting on in situ ruminal degradability of starch, protein, and fibre in cattle. Livestock Science. Vol. 185. P. 97-105. DOI: 10.1016/j.livsci.2016.01.017  [in English].
[7]    Amandus Kahl GmbH. (2022). Reduction of ANF in soybeans by means of hydrothermal treatment and expander. Amandus Kahl, Reinbek. Alemania. www.akahl.com  [in English].
[8]    Amandus Kahl GmbH. (2022). Technical materials, laboratory reports (personal communication). www.akahl.com  [in English].
[9]    Hancock, J.D. (2001). Extrusion technologies to produce quality pig feed. Feed Technol. 5 (3). 18–20 [in English].
[10]    Moscicki, L., Kozłowska, H., Pokorny, J., van Zuilichem, D.J. (2003). Expander cooking of rapeseed – faba bean mixtures. Electronic Journal of Polish Agricultural Universities (EJPAU).Vol. 6. Issue 2. http://www.ejpau.media.pl/volume6/issue2/engineering/art-01.html  [in English].
[11]    Navarro, G.H., Lopez, C.C., Garcıa, E., Forat, S.M. (2001). Evaluacion de la soja integral procesada mediante expansion en dietas practicas de pollo de engorde. American Soybean Association. Soya Noticias. Vol. 265. P. 14–22  [in English].
[12]    Van Zuilichem, D.J., Van der Poel, A.F.B., Cruz, U., Stolp, W., Wolters, I. (1996). Termo mechanical treatments of soya beans. En: 2nd International Full- fat Soya Conference. ASA. Budapest, Hungary. 99–117. [in English].
[13]    Dolud, M., Walter, G. (2009). KAHL – ekspandovanyy strukturovanyy korm dlya porosyat, svyney ta svynomatok [KAHL - expanded structured feed for piglets, pigs and sows]. Feed and feeding. 8. 40–44 [in Ukrainian].

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About journal

Topics of the journal:

131 - Applied Mechanics

132 - Materials Science

133 - Industry engineering

141 - Power engineering, electrical engineering and electromechanics

208 - Agricultural engineering

The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

Old version of site: http://tetapk.vsau.edu.ua, http://techjournal.vsau.org

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Editor-in-chief: Oleksii Tokarchuk - Ph.D., Associate Professor, VNAU (Vinnytsia)

Deputy Editor-in-Chief: Natalia Veselovska - Doctor of Technical Sciences, Full Prof., VNAU (Vinnytsia)

Executive Secretary: Yuriy Polevoda- Ph.D., Associate Professor, VNAU (Vinnytsia)

Members of the Editorial Board:

Tokarchuk O.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Veselovska N.R. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Polevoda Yu.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Jordan Todorov Maximov - Doctor of Technical Sciences, Full Professor, Technical University of Gabrovo (Bulgaria)

Bulgakov V.M. - Doctor of Technical Sciences, Full Professor, Acad. NAAS, National University of Life and Environmental Sciences of Ukraine

Hraniak V.F. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Ivanchuk Y.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Technical University

Iskovich-Lototsky R.D. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Technical University

Kupchuk I.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Sevostianov I.V. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Spirin A.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tverdokhlib I.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tsurkan A.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Agrarian University

Yaropud V.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

 

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

It was founded in 1997 under the title "Bulletin of the Vinnitsa State Agricultural Institute." According to the Decree of the Presidium of the Higher Attestation Commission of Ukraine of September 11, 1997, this publication received the status of a professional in which it is allowed to publish the main results of dissertation researches.

In 2001-2014 the journal published under the title “Collection of scientific works of Vinnytsia National Agrarian University. Series: Technical Sciences "(Certificate of State Registration of Mass Media KV No. 16644-5116 PR of 04/30/2010).

Since 2015 journal has title "Engineering, Energy, Transport AIC" (Certificate of State Registration of Mass Media No. 21906-11806 P dated 03/12/2016).