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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(112)

Published: 2021.03.23
DOI: 10.37128/2520-6168-2021-1


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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DEVELOPMENT AND RESEARCH OF PROMISING SCHEMES FOR DIVIDING PIPES INTO DIMENSIONAL BILLETS

DOI: 10.37128/2520-6168-2021-1-4
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Sergii Karnaukh – Ph.D., Associate Professor of the Department "Fundamentals of Machine Design"  of the Donbass State Engineering Academy (st. Akademicheskaya, 72, Kramatorsk, 84313, Ukraine, email: k_sergii@i.ua,  https://orcid.org/0000-0003-2878-4065).

Annotation

The purpose of this work is to study the known method of division of pipes by introducing a figure knife and the development of promising designs of equipment for division of pipes into measured workpieces. Based on the analysis of the actuating crank-slider mechanisms used in the equipment for division of pipes into measured workpieces, promising schemes of short-connecting rod mechanisms have been discovered that provide a local pipe section along the perimeter. The developed design of the device for dividing pipes into dimensional workpieces by the eccentric twisting method, which contains a wedge-joint mechanism in combination with a compact circular actuator, also allows to reduce energy and power costs for separation, reduce the consequences of instantaneous unloading of equipment and ensure high quality workpieces. A mathematical model of the proposed equipment was developed and the modeling of the cutting process was carried out using the DEFORM-3D software package.
The analysis of the results obtained showed that in the extreme positions of the knives, jamming of the knives is possible. To eliminate jamming, it is necessary that the knives do not reach the extreme position. The adequacy of the mathematical model is confirmed by experimental studies. The error of the calculated and measured values of the torque on the cutting knife does not exceed 10%. This is due to the need for a more correct accounting of friction on the contact surfaces of the equipment. Cut tubular blanks have high geometric accuracy and high quality of the cut surface.

Keywords: tubular blank, parting force, quality, wedge, hinge, slider, eccentricity

List of references

[1]    Song, JL., Li, YT., Liu, ZQ., Fu, JH., Ting, KL. (2009). Numerical simulation and experiments of precision bar cutting based on high speed and restrained state. Mater. Sci. Eng. A. 499 (1-2): 225–229. https://doi.org/10.1016/j.msea.2007.09.098. [in English].
[2]    Krinninger, M., Steinlehner, F., Opritescu, D., Golle, R., Volk, W. (2017). On the influence of different parameters on the characteristic cutting surface when shear cutting aluminum. Procedia CIRP 63: 230–235. https://doi.org/10.1016/j.procir.2017.03.156. [in English].
[3]    Gutknecht, F., Steinbach, F., Hammer, T., Clausmeyer, T., Volk, W., Tekkaya, AE. (2016). Analysis of shear cutting of dual phase steel by application of an advanced damage model. Procedia Struct. Integr. 2: 1700–1707. https://doi.org/10.1016/j.prostr.2016.06.215. [in English].
[4]    Solovczov, S. S. (1985). Bezotkhodnaya razrezka sortovogo prokata v shtampakh. M.: Mashinostroenie. [in Russian].
[5]    Polukhin, P.I., Gorelik, S.S., Voronczov, V.K. (1982). Fizicheskie osnovy` plasticheskoj deformaczii. M.: Metallurgiya. [in Russian].
[6]    Karnaukh, S. G. (2010). Sovershenstvovanie bezotkhodny`kh sposobov razdeleniya sortovogo prokata i oborudovaniya dlya polucheniya zagotovok vy`sokogo kachestva : monografiya. Donbasckaya gosudarstvennaya mashinostroitel`naya akademiya. Kramatorsk. [in Russian].
[7]    Karnaukh, S., Markov, O., Aliieva, L., Kukhar, V. (2020). Designing and researching of the equipment for cutting by breaking of rolled stock. The International Journal of Advanced Manufacturing Technology. т. 109.  Issue 9-12. 2457-2464. https://doi.org/10.1007/s00170-020-05824-7. [in English].
[8]    Karnaukh S.G., Karnaukh D.S. (2011). Research of the influence of deformation speed on energy and power adjectives of the process of three-point cold bend breaking and on alignment integrity of raw parts. Metallurgical and Mining Industry. Dnepropetrovsk. №3. Vol.3. P. 107–114. [in English].
[9]    Roganov, L.L., Karnaukh, S.G., Karnaukh, D.S. (2012). Modelling of process of reception of measured cut-to-length sections from rolled section steel of circular section according to the scheme of incompletely closed parting cut. 12th International conference «Research and development in mechanical industry». RaDMI. Vol. 2.  787–790. [in English].
[10]    Karnaukh, S.G. (2016). Development of the choice procedure for separation method of section iron complex criteria of materials destruction. Mechanics and Advanced Technologies. 2(80). 31–38. [in English].
[11]    Pristrij dlya podilu sortovogo prokatu na mirni zagotovki cposobom eksczentrichnogo zakruchuvannya: pat. 51501 Ukrayina, zayavl. 13.11.2009; opubl. 26.07.2010, Byul. №14 (kn.1). 120 s. [in Ukrainian].

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The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

 

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production.

During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured.

Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.

The journal consistently adheres to the principles of open science. All published materials are distributed under the Creative Commons Attribution 4.0 International License (CC BY 4.0), ensuring open access to research results provided proper attribution to the authors and the original publication is maintained.

At present, Technology, energy, agriculture transport AIC is an authoritative professional scientific journal (Category B), providing a platform for the publication of fundamental and applied research results, promoting the integration of education, science, and industry, and contributing to the advancement of engineering and technological support of the agro-industrial complex of Ukraine.