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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(112)

Published: 2021.03.23
DOI: 10.37128/2520-6168-2021-1


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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DEVELOPMENT OF TECHNOLOGICAL PROCESS OF FORMATION OF WIDE FLANGES ON SHEET PROCUREMENTS BY ROLLING STAMPING METHOD

DOI: 10.37128/2520-6168-2021-1-5
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Matviychuk Viktor – Doctor of Technical Sciences, Full Professor, Head of the Department of Electric Power Stations and Systems of the Vinnytsia National Agrarian University (3 Solnechna St., Vinnitsa, 21008, Ukraine, email: vamatv50@gmail.com, https://orcid.org/0000-0002-7837-5174).
Kolisnyk Mykola – Postgraduate Student of Vinnytsia National Agrarian University (3, Solnyshchaya St., Vinnytsia, 21008, Ukraine, email: kolisnik30@gmail.com, https://orcid.org/0000-0001-5502-6556).

Annotation

The article presents the results of development and research of the technological process of forming wide outer flanges of lids of malt and distillation columns on sheet blanks by rolling stamping. For this purpose, equipment has been developed in the form of a rolling device for a lathe and an autonomous rolling unit, which allow to form the outer flanges with a conical roll. The rolling unit to the lathe provides the presence of coil springs for pressing the roll to the workpiece with the mandrel. Both settings provide the ability to change the angle of the axis of the rolling unit relative to the axis of the mandrel with the workpiece.
Studies have shown that the technological capabilities of the process are limited by the corrugation of the flange wall. The power calculation of flanging of external flanges by a conical roll by the SHO method is carried out and formulas for determination of deformation forces are received. The acceptable accuracy of these formulas has been experimentally confirmed, and there is a tendency to increase the error with increasing geometric dimensions of the workpiece.
To assess and expand the technological capabilities of the process, an analysis of the formation and deformed state of the workpieces. Since the main danger in the formation of external flanges by the SHO method is the loss of stability in the form of corrugations, the paper obtained an expression for determining the maximum width of the flange under the condition of a stable process. If it is necessary to obtain more developed flanges, it is proposed in the second stage to provide thinning of their wall by drawing with the use, if necessary, heating the workpiece by induction method.

Keywords: rolling stamping, outer flanges, sheet blank, covers of furnace columns, deformation forces, corrugation, loss of stability.

List of references

[1].    Matviychuk, V.A., Mikhalevich, V.M., Kraevsky, V.O. (2004). Development of low-waste processes of formation of thin-walled cylindrical parts. Improvement of processes and equipment of pressure treatment in metallurgy and machine building (Donbass State Machine-Building Academy). Kramatorsk: DSEA. 281–286. [in Ukrainian].
[2].    Matviichuk, V. A., Aliyev, I. S. (2009). Sovershenstvovanie processov lokal'noj rotacionnoj obrabotki davleniem na osnove analiza deformiruemosti metallov: Monografija [Improvement of processes of local rotary pressure treatment on the basis of the analysis of metal deformability: Monograph]. Kramatorsk: DGMA [in Ukrainian].
[3].    Kraevsky, V.O., Matviychuk, V.A., Mikhalevich, V.M. (2006). Mathematical model of strip bending. Improvement of processes and equipment of pressure treatment in metallurgy and machine building (Donbass State Machine-Building Academy). Kramatorsk: DSEA.103–108. [in Ukrainian].
[4].    Barkaya, V.F. (1976). Form change of sheet metal. Metallurgy. [in Russian].
[5].    Barkaya, V.F., Ruzanov, F.I. (1973). Determination of the critical width of the flange during rotational running-in of cylindrical shells. Forging and stamping production. 10. 15–17. [in Russian].
[6].    Kaletnik, G. (2013) Osnovy inzhenernykh metodiv rozrakhunkiv na mitsnist i zhorstkist [Basic engineering methods of rosrahunkiv on the city and the market]. Kiev: “High-Tech Press”[in Ukrainian].
[7].    Kruglov, E.P., Pavlov, A.F., Shkanov, I.N. (1998). Fundamentals of the choice of blanks and rationing of material consumption: Kazan Publishing House. state tech. University. [in Russian].
[8].    Isaevich, L.A., Sidorenko, M.I., Gurinovich, V.A., Shimanskij, A.V. (2007). Raschet usilija deformirovanija pri plasticheskom formoizmenenii otbortovannogo flanca v trubnoj zagotovke [Calculation of effort of deformation during plastic forming the beaded flange in the pipe blank]. Vestnik BNTU – Bulletin BNTU. 3, 10–15. [in Russian].

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About the journal

Topics of the journal:

G8  Materials Science

G9  Applied Mechanics

G10  Metallurgy

G11  Mechanical Engineering (by specializations)

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

The All-Ukrainian scientific journal Technology, energy, agriculture transport AIC is an open-access scientific publication that publishes the results of original research, theoretical and applied developments, as well as scientific papers in the fields of engineering sciences, energy systems, and transport technologies of the agro-industrial complex.

The main objective of the scientific journal Technology, energy, agriculture transport AIC is to disseminate the results of modern scientific research and to promote the development of technical, energy, and transport solutions for the agro-industrial complex through the publication of scientific materials characterized by scientific novelty and practical significance in the field of design and modernization of machinery, equipment, and technologies.

The journal’s activities are focused on supporting the development of engineering science, stimulating the implementation of innovative approaches into industrial practice, as well as ensuring effective exchange of scientific achievements among researchers, educators, engineers, and other specialists in relevant fields.

 Objectives of the Journal

To achieve its defined objective, the journal ensures the implementation of the following key tasks:

·                 publication of the results of fundamental and applied research covering the fields of applied mechanics, mechanical engineering, materials science, energy systems, electrical engineering, electromechanics, and transport systems of the agro-industrial sector;

·                 promotion of the implementation of advanced technical and technological developments aimed at improving the efficiency of machinery, equipment, and production processes;

·                 creation of conditions for active scientific exchange among research institutions, higher education institutions, industrial enterprises, and other interested organizations;

·                 support for the development of interdisciplinary research and expansion of cooperation among specialists in various fields of science and technology;

·                 promotion of the improvement of the scientific and technical level of research related to the design, modernization, and operation of technical equipment used in agro-industrial production;

·                 dissemination of information on modern achievements in science and technology and the implementation of innovative technologies in the fields of technical support, energy, and transport;

·                 development of a scientific information environment that facilitates effective scientific communication and the integration of national research into the international scientific community.

Publication frequency: 4 issues per year

Languages of publication: Ukrainian, English

Editor-in-Chief: Vitalii YAROPUD

State Registration: Decision of the National Council of Ukraine on Television and Radio Broadcasting № 1337 and № 1180. Media Identifier: R30-05173

EDRPOU Code: 00497236

Publisher ROR: https://ror.org/05m3ysc06

Publisher DOI Prefix: 10.37128

 

 

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production. During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured. Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.