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Engineering, Energy, Transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 4 (123)

Published: 2023.12.02
DOI: 10.37128/2520-6168-2023-4


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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EXPERIMENTAL DEVELOPMENT OF DISC GRAIN MILL

DOI: 10.37128/2520-6168-2023-4-8
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Volodymyr Dudin – Candidate of Technical Sciences, Associate Professor, Head of the Department of Technical Systems Engineering of Dnipro State Agrarian and Economic University (St. S. Efremova, 25, Dnipro, Ukraine, 49000, e-mail: dudin.v.yu@dsau.dp.ua, https://orcid.org/0000-0002-1414-7690)

Illia Bilous –recipient of the PhD degree of the Departments of Technical Systems Engineering of Dnipro State Agrarian and Economic University (St. S. Efremova, 25, Dnipro, Ukraine, 49000, e-mail: bilous.i.m@dsau.dp.ua, https://orcid.org/0000-0001-9635-6631).

Annotation

In the structure of the product's production, feed is in the first place and accounts for 60-70% of the total cost. The effectiveness of stagnation of concentrated feed depends on the quality of their preparation, and the uniformity of detail and type of fractional stock of animal husbandry products.
In the midst of all the development of methods of refinement and design solutions for the greatest expansion for the refinement of feed grain, hammer mills have emerged, which, unlike any other in the world, provide energy saving, with fine grinding up to 40% of the saw-like fraction, and for coarse grains - up to 20% of whole and incomplete grains. At the same time, disk-type grain trimming designs are becoming more and more widespread in the world. Such structures are developed from hammer construction with lower energy consumption and higher yield of the finished product. Therefore, further research aimed at improving the efficiency of the work of disk workers is relevant.
Experimental studies of disk grain processing were carried out based on the theoretical design of the experiment, which was why mathematical models of processes were selected in the form of regression. The factors in the experiment were the frequency of disk wrapping n (x1), the modular gap between the disks m (x2) and the moisture content of the grain W (x3). Optimization criteria are the energy density of the detail q (y1) and the uniformity of k (y2). The energy intensity of the process began as a balance between effort and productivity. Uniformity began as a relationship instead of often with rational parameters to the point of importance and was expressed in hundreds.
As a result of experimental studies of disk grain processing, it has been established that the energy intensity of the process and the uniformity of the grain are dependent on all relevant factors, with which rational indicators are based on optimization criteria and do not match. The main task is to find the optimal variation of factors for two criteria, which makes it possible to confirm that the minimum energy intensity of the process is in the range q = 3.67…4.54 kW hour/t, one Particularity - k=86.5…92.6% at values of additional factors n=1260-1320 min-1; W=12.8-13.2% for a rational range of refinement steps.

Keywords: grain, detailing, parameters, efficiency, wrapping frequency, moisture content, nutritional energy content, uniformity of detailing.

List of references

[1]    Chudak, R.A., Poberezhets, Yu.M., Ushakov, V.M., Babkov, Ya. I. (2021). Vplyv kormovykh dobavok ta kombikormiv na produktyvnist ta yakist miasa u svynei: monohrafiia [Influence of feed additives and mixed fodders on productivity and meat quality in pigs : monograph]. Vydavets FOP Rohalska I.O. [in Ukrainian].
[2]    Serdiuk, V.V., Rudenko, V.A., Solarov, O.O., Sarzhanov, O.A., Saienko, A.V. (2023). Enerhozberezhennia pry podribnenni zerna [Energy saving during grain crushing]. Naukovyi visnyk Tavriiskoho derzhavnoho ahrotekhnolohichnoho universytetu: elektronne naukove fakhove vydannia, 13 (2), 1–10. [in Ukrainian].
[3]    Bavram, M., Oner, M. (2014). Bulgur milling using roller, double disc and vertical disc mills. Journal of Food Engineering, 79(1), 181–187. [in English].
[4]    Xiao, Y., Desai, C.S., Daouadji, A., Stuedlein, A.W., Liu, H., Abuel-Naga, H. (2020). Grain crushing in geoscience materials–Key issues on crushing response, measurement and modeling: Review and preface. Geoscience Frontiers, 11 (2), 363–374. [in English].
[5]    Huang, Q., Zhou, W., Ma, G., Ng, T. T., & Xu, K. (2020). Experimental and numerical investigation of Weibullian behavior of grain crushing strength. Geoscience Frontiers, 11(2), 401–411. [in English].
[6]    Petrov, V.M. (2019). Valtsove podribniuiuche obladnannia [Roller shredding equipment]. Odesa: ODABA. [in Ukrainian].
[7]    Hvozdiev. O.V., Shmatkovych, T.O., Lytvynchyk, O.V. (2011). Vdoskonalennia protsesu podribnennia zerna [Improving the grain crushing process]. Zbirnyk naukovykh prats Vinnytskoho natsionalnoho ahrarnoho universytetu. Seriia: Tekhnichni nauky, 1 (1), 143–150. [in Ukrainian].
[8]    Shevchenko, I.A., Kobrin, Yu.H., (2017). Analitychne doslidzhennia znoshennia robochoho orhanu molotkovykh drobarok [Analytical study of wear of the working body of hammer crushers]. Metallurgy, 1, 122–126. [in Ukrainian].
[9]    Oleksiienko, V.O., Petrychenko, S.V., Kovalov, O.O., Koshulko, V.S. (2021). Doslidzhennia enerhoiemnosti protsesu podribnennia molotkovoi zernovoi drobarky [Study of the energy intensity of the crushing process in a hammer mill]. Innovations in technology and equipment of hotel and restaurant, food and processing industries: the second international scientific and practical internet conference (Melitopol, November 23, 2021). 176–178. [in Ukrainian].
[10]    Nanka, O. V. (2015). Napriamky pidvyshchennia efektyvnosti protsesu podribnennia zernovykh kormiv [Ways to improve the efficiency of the grain feed crushing process]. Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia silskohospodarskykh mashyn, 45 (2), 152–157. [in Ukrainian].
[11]    Caponio, F., Catalano, P. (2001). Hammer crushers vs disk crushers: the influence of working temperature on the quality and preservation of virgin olive oil. European Food Research and Technology, 213, 219–224. [in English].
[12]    Sukmafitri, A. J. E. N. G., Ragadhita, R. I. S. T. I., & Nandiyanto, A. B. D. (2020). Disk rotation speed and diameter of impactor in disk mill on particle size distribution from rice husk. Journal of Engineering Science and Technology, 15(3), 1698–1704. [in English].

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About journal

Topics of the journal:

131 - Applied Mechanics

132 - Materials Science

133 - Industry engineering

141 - Power engineering, electrical engineering and electromechanics

208 - Agricultural engineering

The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

Old version of site: http://tetapk.vsau.edu.ua, http://techjournal.vsau.org

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Editor-in-chief: Oleksii Tokarchuk - Ph.D., Associate Professor, VNAU (Vinnytsia)

Deputy Editor-in-Chief: Natalia Veselovska - Doctor of Technical Sciences, Full Prof., VNAU (Vinnytsia)

Executive Secretary: Yuriy Polevoda- Ph.D., Associate Professor, VNAU (Vinnytsia)

Members of the Editorial Board:

Tokarchuk O.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Veselovska N.R. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Polevoda Yu.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Jordan Todorov Maximov - Doctor of Technical Sciences, Full Professor, Technical University of Gabrovo (Bulgaria)

Bulgakov V.M. - Doctor of Technical Sciences, Full Professor, Acad. NAAS, National University of Life and Environmental Sciences of Ukraine

Hraniak V.F. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Ivanchuk Y.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Technical University

Iskovich-Lototsky R.D. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Technical University

Kupchuk I.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Sevostianov I.V. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Spirin A.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tverdokhlib I.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tsurkan A.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Agrarian University

Yaropud V.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

 

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

It was founded in 1997 under the title "Bulletin of the Vinnitsa State Agricultural Institute." According to the Decree of the Presidium of the Higher Attestation Commission of Ukraine of September 11, 1997, this publication received the status of a professional in which it is allowed to publish the main results of dissertation researches.

In 2001-2014 the journal published under the title “Collection of scientific works of Vinnytsia National Agrarian University. Series: Technical Sciences "(Certificate of State Registration of Mass Media KV No. 16644-5116 PR of 04/30/2010).

Since 2015 journal has title "Engineering, Energy, Transport AIC" (Certificate of State Registration of Mass Media No. 21906-11806 P dated 03/12/2016).