Issue №: 3(114)
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.
IMPROVEMENT OF RESCUE OPERATION WHEN POSTING GRINDING BALLS INTO A DIGGER
Anatoliy Ostrovsky – Assistant of the Department "Machinery and Equipment for Agricultural Production" of the Vinnytsia National Agrarian University (3, Solnechnaya St., Vinnitsa, 21008, Ukraine, email: anatol.u.ostrowski@gmail.com, https://orcid.org/0000-0001-5700-3593).
A characteristic feature of modern industries is the steady growth of mechanization and automation of production processes. The economic and social significance of mechanization is manifested in a wide range of measures aimed at replacing manual labor with machines and mechanisms, the transition to higher levels of mechanization, and ultimately to the highest degree of mechanization of automation.
The combined development of science and technology significantly affects both complex and partial (non-complex) mechanization of production processes, generating an increase in the number of parts. A significant place in the technology of manufacturing parts is the casting process. About half of the parts are made of molten metals and other materials.
One of the common methods is die casting. Shells (molds) of metal or cast iron molds, for free (gravitational) filling with liquid metal, are used repeatedly. Detachable and non-removable (solid) molds are used. The opening surface of the detachable mold can be horizontal, vertical, or combined. The subject of the study is a mold, which consists of two half-shapes with a vertical opening surface and pins of mutual centering of the shells.
A wide range of enterprises: mining and processing plants, cement plants, construction plants, energy generating companies, etc. use the products of casting in the mold grinding layers. All types and sizes of grinding layers are intended for grinding of raw materials.
Due to various technical reasons, during casting, a metal film is formed near the grinding balls, which fills the entire surface of the opening of the detachable mold. The operation of removing the lattice from the grinding layers is necessary to reproduce the geometric shape, quality requirements and considerations of industrial aesthetics of the product. Performing such an additional operation requires the collective work of employees with the use of physical force and appropriate tools. Existing technology with the use of metalwork tools leads to a deterioration in the appearance of the layers, and sometimes to damage the products.
The essence of improving the lattice operation is to use a specially designed device for this operation, which in turn creates the conditions for mechanization of the production of grinding balls.
[1] Nezvychaynyy mlyn stvoryly vinnytsʹki studenty : veb-sayt. URL: https:/ /www. youtube. com/ watch?v=CbFoxjW0Fug (Data zvernennya: 25.09.2021). [in Ukrainian].
[2] Lyvarne vyrobnytstvo : veb-sayt. URL: : https://uk.wikipedia.org/wiki/%D0%9B%D0%B8%D0% B 2% D0% B0%D1%80%D0%BD%D0%B5_%D0%B2% D0%B8%D1%80%D0%BE% D0%B1%D0% BD% D0%B8%D1%86%D1%82%D0%B2%D0%BE (Data zvernennya: 25.09.2021). [in Ukrainian].
[3] Hiratsiynyy mlyn : pat. 106885 Ukrayina. № 201511144 ; zayavl. 13.11.2015, Byul. № 9. 4 s. URL: https://uapatents.com/4-106885-giracijjnijj-mlin.html (data zvernennya: 25.09.2021). [in Ukrainian].
[4] Vasil Genchev, Petar Bodurov. Industrial Tests with Innovative Energy Saving Grinding Bodies. URL: https://www.jmest.org/vol-4-issue-1-january-2017/ (dani zvernennya: 24. 09.2021). [in English].
[5] Moiseyev, YU. V., Tverdokhvalov, V. A. Lityye melyushchiye tela : veb-sayt. URL: http:// dspace. nbuv. gov.ua/bitstream/handle/123456789/163243/03-Moiseev.pdf?sequence=1 (data zvernennya: 24. 09. 2021). [in Ukrainian].
[6] Zenkin I. V., Naumov O. O., Dragobetskiy V. V. Issledovaniye deformirovannogo sostoyaniya pri ob'yemnoy shtampovke melyushchikh tel : veb-sayt. URL: http://visnikkrnu.kdu.edu.ua/statti/97-1-2016.pdf (data zvernennya: 24. 09.2021). [in Ukrainian].
[7] DSTU 8538:2015. Kuli mololʹni stalevi dlya kulʹovykh mlyniv; chynnyy vid 2016-07-01. Veb-sayt. URL: https://energosteel.com/uk/dstu-8538-2015-kuli-mololni-stalevi-dlya-kulovih-mliniv/ (data zvernennya: 23.09.2021). [in Ukrainian].
[8] Ostrovsʹkyy, A. Y. (2021). Modernizatsiya shablonu dlya rozmichannya lystovykh zahotovok vyrobiv nayposhyrenishykh prostorovykh form. Tekhnika, enerhetyka, transport APK. № 1 (112). 53–59. [in Ukrainian]
[9] Kazantsev, S. P., Furman, Ye. L. (2017). Spetsial'nyye vidy lit'ya Chast' 3. Lit'ye v kokil', klassifikatsiya metallicheskikh form, konstruktsii po priznakam i raznovidnostyam. Ekaterynburh. [in Russian].
About journal
The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences
(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)
According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.
The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:
Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.
Founder of the journal: Vinnytsia National Agrarian University
Type of publication: journal
Kind of publication: scientific
Publication status: domestic
Year of foundation: 1997
Periodicity: 4 times per year
Volume: 18-20 conv. print. sheet (А4)
ISSN: 2520-6168 (print version), (online version)
Language of publication: (mixed languages) Ukrainian, English
The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.
The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.
The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".
Subscription to the journal can be issued in each post office. The subscription index is 99720.
Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.
The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production.
During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured.
Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.
The journal consistently adheres to the principles of open science. All published materials are distributed under the Creative Commons Attribution 4.0 International License (CC BY 4.0), ensuring open access to research results provided proper attribution to the authors and the original publication is maintained.
At present, Technology, energy, agriculture transport AIC is an authoritative professional scientific journal (Category B), providing a platform for the publication of fundamental and applied research results, promoting the integration of education, science, and industry, and contributing to the advancement of engineering and technological support of the agro-industrial complex of Ukraine.





