Issue №: 2 (125)
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.
IMPROVEMENT OF THE METHOD OF CONSTRUCTING LIMIT DEFORMATION CURVES FOR ROLL STAMPING PROCESSES
Andrii SHTUTS – Candidate of Technical Sciences, Senior Lecturer, Department of Electric Power Engineering, Electrical Engineering and Electromechanics, Vinnitsa National Agrarian University (3, Solnechna str., Vinnitsa, 21008, Ukraine, email: shtuts1989@gmail.com, https://orcid.org/0000-0002-4242-2100).
The analysis of the construction of the curves of limit deformations of metals is carried out in the work. It was established that traditional methods of testing, such as deposition and stretching of cylindrical samples, do not ensure constancy of the stress state indicator, and therefore introduce the history of deformation into the construction of curves.
During deposition, there is an increase in the stress state indicator due to the curvature of the side surface of the sample (the formation of a barrel), which is caused by friction on the ends. And during stretching, the stress state indicator also increases, as a result of the formation of a neck due to the loss of deformation resistance. Therefore, measures were considered that would ensure obtaining reliable results when constructing the curves of limit deformations excluding the influence of deformation history. During deposition, such measures include the use of a plastic foil, softer than the sample material, on the ends of the samples and stepwise removal of the edges of the hole on their ends by grinding or deposition without foil. In addition, an experimental and computational method was considered, which involves the construction of deformation paths and correction of the limit deformation using the deformability criterion. During stretching, in the case of neck formation, the increase in deformation depends linearly on the ratio of the radius of curvature of the neck to its diameter.
An equation is presented, which can be used to take into account the influence of the neck parameters on the increase in limit deformations using the experimental and computational method. For the experimental determination of the ultimate deformation during stretching, a method of rolling cylindrical samples into a wedge with rolls, the radii of which increase during the rolling process, which allows to eliminate the appearance of a neck, is proposed. With sufficient accuracy for practice, the curves of limit deformations can be constructed based on the results of testing samples for torsion and sedimentation, and the values of limit deformations during stretching can be obtained using approximating dependencies tested for various metals. According to the above method, including the determination of plasticity by rolling, the curves of limit deformations of a number of steels were constructed.
1. Matvijchuk, V., Shtuts, A., Kolisnyk, M., Kupchuk, I., Derevenko, I. (2022). Investigation of the tubular and cylindrical billets stamping by rolling process with the use of computer simulation. Periodica Polytechnica Mechanical Engineering, 66 (1), 51–58. [in English].
2. Shtuts, A., Kolisnyk, M., Vydmysh, A., Voznyak, O., Baraban, S., Kulakov, P. (2020). Improvement of Stamping by Rolling Processes of Pipe and Cylindrical Blades on Experimental Research. Actual Challenges in Energy & Mining, 844, 168–181. [in English].
3. Stuts, A.A. (2020). Computer modeling of the rolling stamping process of cylindrical and tubular blanks using the deform-3d software complex. Vibrations in engineering and technology, 4 (99), 101–113. [in Ukrainian].
4. Shtuts, A.A., Sluzhaluk, M.O. (2020). Research of rolling stamping processes using surface heating of blanks. Vibrations in engineering and technology, 2 (97), 138–148. [in Ukrainian].
5. Matviychuk, V.A., Kolisnyk, M.A., Shtuts, A.A. (2018). Study of the stress-strain state of the material of the blanks during direct extrusion by the rolling stamping method. Technology, energy, transport of agricultural industry, 3(102), 77–84. [in Ukrainian].
6. Shtuts, A., Kolisnyk, M., Yavdyk, V. (2018). Improvement of processes of rolling stamping on the basis of investigation of technological parameters on the mechanics of workpieces formation. MOTROL. Commission of Motorization and Energetics in Agriculture, 20 (1), 19–25. [in Ukrainian].
7. Matviychuk, V.A., Aliyev, I.S.. (2009). Improvement of processes of local rotational pressure processing based on the analysis of deformability of metals : monograph. Kramatorsk: DGMA. [in Ukrainian].
8. Kraevsky, V.O., Matviychuk, V.A., Mikhalevich, V.M. (2003). Influence of technological parameters on the kinematics of cold end rolling. Improvement of pressure treatment processes and equipment in mechanical engineering and metallurgy. Kramatorsk-Slovyansk. [in Ukrainian].
9. Mikhalevich, V.M., Dobranyuk, Yu.V. (2015). Analytical presentation of the maximum radius of cylindrical workpieces during axisymmetric deposition with barrel formation. Herald of mechanical engineering and transport, 1, 59–66. [in Ukrainian].
10. Matviychuk, V.A., Mykhalevych, V.M., Dobranyuk, Yu.V., Bubnovska, I.A. (2016). Method of determining the plasticity of metals by rolling cylindrical samples into a wedge, IPC G01N 3/08 (2006/01). № 109984, September 26, 2016. [in Ukrainian].
11. Kupchuk, I., Kolisnyk, M., Shtuts, A., Paladii, M. (2021). Development of the technological process of forming rings from sheet samples by stamping rollers and rotary hood. Bulletin of the Transilvania University of Braşov. Series I: Engineering Sciences, 14 (63), 2, 1–13. [in Ukrainian].
12. Andrii Shtuts, Mykola Kolisnyk, Oleksandr Voznyak (2022). Studying the dynamic characteristics of closed system of gravity concrete mixer’s electric drive by means of computer simulation. AGRICULTURAL ENGINEERING, 54, 49–61. [in Ukrainian].
13. Vozniak, O.M., Stuts, A.A., Kolisnyk, M.A. (2021). Modern systems of electric drives. Theory and practice (part 1): teaching manual. Vinnytsia: LLC "CREATIONS". [in Ukrainian].
14. Shtuts, A.A., Matviychuk, V.A. (2016). Computer modeling of the rolling stamping process of pipe blanks. Technical sciences: Collection of scientific papers, 1 (95). 178–184. [in Ukrainian].
15. Matviychuk, V.A., Kolisnyk, M.A., Shtuts, A.A. (2018). Study of the stress-strain state of the material of the blanks during direct extrusion by the rolling stamping method. Technology, energy, transport of agricultural industry, 3 (102), 77–84. [in Ukrainian].
16. Matviychuk, V.A. (2007). On increasing the plasticity of metals in cases of the appearance of a neck during stretching. Forging and stamping production “Processing of metals by pressure”, 9, 18–22. [in Ukrainian].
17. Mikhalevich, V.M., Dobranyuk, Yu.V. (2015). Analytical presentation of the maximum radius of cylindrical workpieces during axisymmetric deposition with barrel formation. Herald of mechanical engineering and transport, 1, 59–66. [in Ukrainian].
18. Mikhalevich, V.M., Lebedev, A.A., Dobranyuk, Y.V. (2011). Modeling of plastic deformation in a cylindrical specimen under edge compression. Strength of Materials, 43 (6), 591–603. [in Ukrainian].
19. Lebedev, A.A., Mikhalevich, V.M. (2003). On the Choice of Stress Invariants in Solving. Problems of Mechanics. Strength of Materials N 35 (3), Plenum Publishing Corporation (USA), May - June, 217–224. [in English].
About the journal
G8 – Materials Science
G9 – Applied Mechanics
G10 – Metallurgy
G11 – Mechanical Engineering (by specializations)
The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:
The All-Ukrainian scientific journal “Technology, energy, agriculture transport AIC” is an open-access scientific publication that publishes the results of original research, theoretical and applied developments, as well as scientific papers in the fields of engineering sciences, energy systems, and transport technologies of the agro-industrial complex.
The main objective of the scientific journal “Technology, energy, agriculture transport AIC” is to disseminate the results of modern scientific research and to promote the development of technical, energy, and transport solutions for the agro-industrial complex through the publication of scientific materials characterized by scientific novelty and practical significance in the field of design and modernization of machinery, equipment, and technologies.
The journal’s activities are focused on supporting the development of engineering science, stimulating the implementation of innovative approaches into industrial practice, as well as ensuring effective exchange of scientific achievements among researchers, educators, engineers, and other specialists in relevant fields.
Objectives of the Journal
To achieve its defined objective, the journal ensures the implementation of the following key tasks:
· publication of the results of fundamental and applied research covering the fields of applied mechanics, mechanical engineering, materials science, energy systems, electrical engineering, electromechanics, and transport systems of the agro-industrial sector;
· promotion of the implementation of advanced technical and technological developments aimed at improving the efficiency of machinery, equipment, and production processes;
· creation of conditions for active scientific exchange among research institutions, higher education institutions, industrial enterprises, and other interested organizations;
· support for the development of interdisciplinary research and expansion of cooperation among specialists in various fields of science and technology;
· promotion of the improvement of the scientific and technical level of research related to the design, modernization, and operation of technical equipment used in agro-industrial production;
· dissemination of information on modern achievements in science and technology and the implementation of innovative technologies in the fields of technical support, energy, and transport;
· development of a scientific information environment that facilitates effective scientific communication and the integration of national research into the international scientific community.
Publication frequency: 4 issues per year
Languages of publication: Ukrainian, English
Editor-in-Chief: Vitalii YAROPUD
State Registration: Decision of the National Council of Ukraine on Television and Radio Broadcasting № 1337 and № 1180. Media Identifier: R30-05173
EDRPOU Code: 00497236
Publisher ROR: https://ror.org/05m3ysc06
Publisher DOI Prefix: 10.37128
Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.
The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production. During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured. Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.





