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Engineering, Energy, Transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(116)

Published: 2022.04.29
DOI: 10.37128/2520-6168-2022-1


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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INCREASING THE WEAR RESISTANCE OF ROAD TRANSPORT PARTS IN THE AGRO-INDUSTRIAL COMPLEX BY APPLICATION OF LASER DEPOSITION

DOI: 10.37128/2520-6168-2022-1-3
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Yuriy Kovalchuk – Candidate of Technical Sciences, Associate Professor of the Department of Agroengineering, Uman National University of Horticulture (Str. Instytutska, 1, Uman, Cherkasy region, 20301, Ukraine, e-mail: temp14053@gmail.com).

Olexandr Pushka – Candidate of Technical Sciences, Dean of Engineering and Technology Faculty, Associate Professor of the Department of Agroengineering, Uman National University of Horticulture (Str. Instytutska, 1, Uman, Cherkasy region, 20301, Ukraine, e-mail: pushka79@ukr.net, https://orcid.org/0000-0002-6481-8536).

Andriy Voitik – Candidate of Technical Sciences, Head of the Department of Agroengineering, Uman National University of Horticulture (Str. Instytutska, 1, Uman, Cherkasy region, 20301, Ukraine, e-mail: av.afex81@gmail.com, https://orcid.org/0000-0002-8196-3102).

Andriy Kovalchuk – Candidate of Technical Sciences, Associate Professor of the Department of Physics and Radioelectronics, Ivan Kozhedub Kharkiv National Air Force University (Str. Sumska, 77/79, Kharkiv, 61023, Ukraine, e-mail: Inna700nf@gmail.com).

Annotation

In this work, we studied the effect of laser melting and alloying elements (ТаВ, МоВ, B4C) on the friction coefficient and wear rate of plasma coatings of automotive parts in the agro-industrial complex under friction conditions both without lubricant and with lubricant.
Under friction without lubrication, the main factors that determine the wear resistance of the part are the hardness of the alloyed layer and its chemical composition. The content of molybdenum, tantalum and boron carbide borides in the surface layer, which provide the formation of secondary structures separating the friction surfaces, has a favorable effect on the coefficient of friction, and, consequently, on the operational characteristics of the surface.
As a result of the research, the following trend was revealed: coatings with a lower coefficient of friction also have the least weight wear and are the most wear-resistant. Alloying with tantalum boride increases the heat resistance of coatings, leads to grain refinement in them, and an increase in microhardness. Therefore, this coating can be recommended for operation in conditions of friction without lubricant and high pressures.
Studies have shown that the wear resistance of coatings is affected by laser processing modes, contact load, the method of reflow of a gas-thermal coating, as well as its chemical composition. The choice of laser processing modes provides control over the structure and properties of coatings, and also affects their wear.
Also, as a result of studies under friction conditions with a lubricant, it was determined that the coating after laser alloying with molybdenum boride has the lowest coefficient of friction and wear resistance. This can be explained by the fact that laser doping of iron-based coatings with molybdenum boride increases their heat resistance. This is important at increased loads on the test sample. In addition, molybdenum, interacting with atmospheric oxygen and lubricant, forms molybdenum oxide, which further reduces the coefficient of friction. Therefore, the coating after laser alloying with molybdenum boride can be recommended for operation under conditions of friction with a lubricant at elevated pressures.

Keywords: laser hardening, hardfacing, coefficient of friction, wear resistance, agricultural machinery parts

List of references

[1]    Zabolotnyi, V.I., Kovalchuk, Yu.A. (2007). Model otrazhayushchey poverkhnosti lazernogo kanala razvedki informatsii. Prikladnaya radioelektronika. Vol. 6, 3, 432–434.
[2]    Chernenko, V.S., Kindrachuk, M.V., Dudka, O.I. (2008). Promenevi metody obrobky. Kyiv: Kondor [in Ukrainian].
[3]    Schaaf, P. (2002). Laser nitriding of metals. Progress in Materials Science, Vol. 47, 1–161 [in English].
[4]    Tokarev, A., Bataeva, Z., Grachev, G., Smirnov, A., Khomyakov, M. & Gerber, A. (2015). Laser-plasma treatment of structural steel. Applied Mechanics and Materials, Vol. 788, 58–62 [in English].
[5]    Zavoiko, O.S. (2014). Doslidzhennia lazernoho zmitsnennia kolinchatykh valiv ta mekhaniko-termichnoi obrobky pry ruinuvanni na vtomu ta znos. Fizyka i khimiia tverdoho. Vol. 15, 4, 846–855
[in Ukrainian].
[6]    Rutkowski, D., Ambroziak, A. (2014). Effect of laser strengthening on the mechanical properties of car body steels presently used in automotive industry. Biuletyn Instytutu Spawalnictwa, 5, 49–57
[in English].
[7]    Kovalchuk, Yu.O., Kravchenko, V.V., Olyadnichuk, R.V. (2017). Lazerna obrobka detaley silskohospodarskoyi tekhniky z chavunu. Visnyk Ukrayinskoho viddilennya Mizhnarodnoyi akademiyi ahrarnoyi osvity. Issue 5, 92–99 [in Ukrainian].
[8]    Pashkova, H.I. (2008). Pidvyshchennia pratsezdatnosti chavunnykh kolinchastykh valiv potuzhnykh transportnykh dyzeliv kombinovanymy metodamy zmitsnennia. Extended abstract of candidate’s thesis. Kharkiv [in Ukrainian].
[9]    Mazheyka O.Y. (2008). Modyfikuvannya tekhnolohiyi lazernoyi obrobky detaley silskohospodarskoyi tekhniky. Zbirnyk naukovykh prats Kirovohradskoho natsionalnoho tekhnichnoho universytetu. Tekhnika v silskohospodarskomu vyrobnytstvi, haluzeve mashynobuduvannya, avtomatyzatsiya. Issue 21, 164–167 [in Ukrainian].
[10]    Kovalchuk, Yu.O., Lisovyi I.O. (2018). Doslidzhennya struktury ta mikrotverdosti obroblenoyi lazerom poverkhni chavuniv. Konstruyuvannya, vyrobnytstvo ta ekspluatatsiya silskohospodarskykh mashyn: Zahalnoderzhavnyi mizhvidomchyi naukovo-tekhnichnyi zbirnyk. Issue 48, 54–61 [in Ukrainian].
[11]    Hoche, D., Schikora, H., Zutz, H., Queitsch, R., Emmel, A., Schaaf, P. (2008). Microstructure of TiN coatings synthesized by direct pulsed Nd:YAG laser nitriding of titanium: Development of grain size, microstrain, and grain orientation. Applied Physics A, Vol. 91, 305–314 [in English].

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About journal

Topics of the journal:

131 - Applied Mechanics

132 - Materials Science

133 - Industry engineering

141 - Power engineering, electrical engineering and electromechanics

208 - Agricultural engineering

The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

Old version of site: http://tetapk.vsau.edu.ua, http://techjournal.vsau.org

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Editor-in-chief: Oleksii Tokarchuk - Ph.D., Associate Professor, VNAU (Vinnytsia)

Deputy Editor-in-Chief: Natalia Veselovska - Doctor of Technical Sciences, Full Prof., VNAU (Vinnytsia)

Executive Secretary: Yuriy Polevoda- Ph.D., Associate Professor, VNAU (Vinnytsia)

Members of the Editorial Board:

Tokarchuk O.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Veselovska N.R. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Polevoda Yu.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Jordan Todorov Maximov - Doctor of Technical Sciences, Full Professor, Technical University of Gabrovo (Bulgaria)

Bulgakov V.M. - Doctor of Technical Sciences, Full Professor, Acad. NAAS, National University of Life and Environmental Sciences of Ukraine

Hraniak V.F. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Ivanchuk Y.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Technical University

Iskovich-Lototsky R.D. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Technical University

Kupchuk I.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Sevostianov I.V. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Spirin A.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tverdokhlib I.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tsurkan A.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Agrarian University

Yaropud V.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

 

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

It was founded in 1997 under the title "Bulletin of the Vinnitsa State Agricultural Institute." According to the Decree of the Presidium of the Higher Attestation Commission of Ukraine of September 11, 1997, this publication received the status of a professional in which it is allowed to publish the main results of dissertation researches.

In 2001-2014 the journal published under the title “Collection of scientific works of Vinnytsia National Agrarian University. Series: Technical Sciences "(Certificate of State Registration of Mass Media KV No. 16644-5116 PR of 04/30/2010).

Since 2015 journal has title "Engineering, Energy, Transport AIC" (Certificate of State Registration of Mass Media No. 21906-11806 P dated 03/12/2016).