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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 2 (129)

Published: 2025.08.29
DOI: 10.37128/2520-6168-2025-2


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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INVESTIGATION OF DESIGN FEATURES AND WAYS TO IMPROVE VERTICAL AUGERS OF FEED MIXER-DISTRIBUTORS

DOI: 10.37128/2520-6168-2025-2-13
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Ihor KUPCHUK – Candidate of Technical Sciences, Associate professor, Associate Professor of the Department of Engineering Mechanics and Technological Processes in the Agricultural Industry, Faculty of Engineering and Technology, Vinnytsia National Agrarian University (3, Sonychna St., Vinnytsia, 21008, Ukraine, e-mail: kupchuk.igor@i.ua; http://orcid.org/0000-0002-2973-6914).

Annotation

In modern livestock production, the efficiency of farming largely depends on the quality of total mixed rations (TMR). Vertical TMR mixers occupy a leading position among technical equipment for this process, as they are capable of simultaneously working with coarse, succulent, and concentrated feeds. Nevertheless, their operation still exhibits certain limitations, such as the formation of stagnant zones in the hopper, uneven mixing of components, and excessive grinding of some ingredients. These shortcomings reduce overall productivity and increase energy consumption, which underscores the relevance of a systematic analysis of existing design solutions.
The research was carried out on the basis of patent searches and a review of scientific and technical information. The analysis covered inventions registered in leading patent offices (USPTO, EPO, WIPO, Canadian Patents Database), as well as the practical experience of major agricultural machinery manufacturers. The review demonstrated that the most common improvements are aimed at optimizing auger performance in the lower part of the hopper, where the main feed flows are formed. Among such solutions are the use of guiding plates and segments, variation of flight pitch along the auger height, application of multi-flight configurations, asymmetric edges, and auxiliary disc elements. A significant improvement is the integration of continuous cutting edges along the entire periphery of the flight, ensuring uniform cutting of fibrous feed. Some companies also introduce multifunctional knives and adaptive components that simultaneously cut and direct feed material. These solutions improve mixing intensity, shorten the cycle time, and reduce energy use, although in most cases they remain localized and do not ensure a systemic improvement.
The analysis of patent claims and technical sources revealed several directions that remain promising for further engineering developments. These include the creation of integrated augers combining multiple known principles into a single design, development of flights with innovative curvature and profiles, and application of adjustable or adaptive elements capable of modifying operating parameters depending on feed composition. Promising prospects also lie in the formation of combined vertical and horizontal flow circulation of feed material through guiding components and specific geometric configurations. Future research should focus on mathematical modeling and experimental testing to assess the influence of such solutions on feed quality, equipment durability, and overall energy efficiency. This opens a path toward developing next-generation high-performance feed mixers.

Keywords: helical surface, design parameters, cutting edges, guiding segments, adaptive elements, multi-flight configurations, flight profile, mixing.

List of references

1.    Kaletnik, H.M., Kulyk, M.F., & Hlushko, Ya.T. (2006). Enerhooshchadni tekhnolohii kormiv – osnova konkurentozdatnosti tvarynnytstva [Energy-saving feed technologies – the basis of livestock competitiveness]. Teza. [in Ukrainian].
2.    Volynets, Ye.O. (2025). Obgruntuvannia konstruktyvno-rezhymnykh parametriv vibratsiinoho zmishuvacha [Justification of design and operating parameters of a vibration mixer] (Doctoral dissertation, Vinnytsia National Agrarian University). URL: https://vsau.org/nauka/df-05854043. [in Ukrainian].
3.    Mazur, V.A., Pantsyreva, H.V., Kupchuk, I.M, Burlaka, S.A., & Volynets, Ye.O. (2023). Rozrobka enerhoefektyvnoho ta ekolohooriientovanoho tekhniko-tekhnolohichnoho zabezpechennia dlia kormovyrobnytstva APK Ukrainy [Development of energy-efficient and eco-oriented technical and technological support for feed production in Ukraine’s agro-industrial complex]. VNAU. [in Ukrainian].
4.    Adusei-Bonsu, M., Amanor, I. N., Obeng, G. Y., & Mensah, E. (2021). Performance evaluation of mechanical feed mixers using machine parameters, operational parameters and feed characteristics in Ashanti and Brong-Ahafo regions, Ghana. Alexandria Engineering Journal, 60(5), 4905–4918. DOI:  https://doi.org/10.1016/j.aej.2021.03.061. [in English].
5.    Vertical auger mixer, U.S. Patent № 6,328,465 B1. (2001). URL: https://patents.google.com/patent/US6328465B1/en (date of application: 12.08.2025). [in English].
6.    Vertical feed mixer with slide plates, Canadian Patent № CA2653746C. (2012). URL: https://patents.google.com/patent/CA2653746C/en (date of application: 15.08.2025). [in English].
7.    Jay-Lor. (2025). Company videos. URL: https://jaylor.com/videos/ (date of application: 18.08.2025). [in English].
8.    Dual flight vertical auger, U.S. Patent № 7,507,016 B2. (2009). URL: https://patents.google.com/patent/US7507016B2/en (date of application: 17.08.2025). [in English].
9.    Auger with kicker elements, U.S. Patent № 6,905,238 B2. (2005). URL: https://patents.google.com/patent/US6905238B2/en (date of application: 18.08.2025). [in English].
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11.    Forward-angled leading edge for vertical auger, U.S. Patent № 6,863,433 B2. (2005). URL: https://patents.google.com/patent/US6863433B2/en (date of application: 15.08.2025). [in English].
12.    Vertical auger with wave-shaped flighting, U.S. Patent № 8,540,177 B2. (2013). URL: https://patents.google.com/patent/US8540177B2/en (date of application: 14.08.2025). [in English].
13.    Feed mixer with guide elements, European Patent Application № EP2119345A1. (2009). URL: https://patents.google.com/patent/EP2119345A1/en (date of application: 15.08.2025). [in English].
14.    Vertical auger with auxiliary discs, World Intellectual Property Organization Patent № WO2007083998A1. (2007). URL: https://patents.google.com/patent/WO2007083998A1/en (date of application: 17.08.2025). [in English].
15.    Double flight vertical auger, U.S. Patent Application № US20040071045A1. (2004). URL: https://patents.google.com/patent/US20040071045A1/en (date of application: 16.08.2025). [in English].
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20.    Vertical feed mixer with guide segments, U.S. Patent № 5,647,665 A. (1997). URL: https://patents.google.com/patent/US5647665A/en (date of application: 14.08.2025). [in English].

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About the journal

Topics of the journal:

G8  Materials Science

G9  Applied Mechanics

G10  Metallurgy

G11  Mechanical Engineering (by specializations)

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

The All-Ukrainian scientific journal Technology, energy, agriculture transport AIC is an open-access scientific publication that publishes the results of original research, theoretical and applied developments, as well as scientific papers in the fields of engineering sciences, energy systems, and transport technologies of the agro-industrial complex.

The main objective of the scientific journal Technology, energy, agriculture transport AIC is to disseminate the results of modern scientific research and to promote the development of technical, energy, and transport solutions for the agro-industrial complex through the publication of scientific materials characterized by scientific novelty and practical significance in the field of design and modernization of machinery, equipment, and technologies.

The journal’s activities are focused on supporting the development of engineering science, stimulating the implementation of innovative approaches into industrial practice, as well as ensuring effective exchange of scientific achievements among researchers, educators, engineers, and other specialists in relevant fields.

 Objectives of the Journal

To achieve its defined objective, the journal ensures the implementation of the following key tasks:

·                 publication of the results of fundamental and applied research covering the fields of applied mechanics, mechanical engineering, materials science, energy systems, electrical engineering, electromechanics, and transport systems of the agro-industrial sector;

·                 promotion of the implementation of advanced technical and technological developments aimed at improving the efficiency of machinery, equipment, and production processes;

·                 creation of conditions for active scientific exchange among research institutions, higher education institutions, industrial enterprises, and other interested organizations;

·                 support for the development of interdisciplinary research and expansion of cooperation among specialists in various fields of science and technology;

·                 promotion of the improvement of the scientific and technical level of research related to the design, modernization, and operation of technical equipment used in agro-industrial production;

·                 dissemination of information on modern achievements in science and technology and the implementation of innovative technologies in the fields of technical support, energy, and transport;

·                 development of a scientific information environment that facilitates effective scientific communication and the integration of national research into the international scientific community.

Publication frequency: 4 issues per year

Languages of publication: Ukrainian, English

Editor-in-Chief: Vitalii YAROPUD

State Registration: Decision of the National Council of Ukraine on Television and Radio Broadcasting № 1337 and № 1180. Media Identifier: R30-05173

EDRPOU Code: 00497236

Publisher ROR: https://ror.org/05m3ysc06

Publisher DOI Prefix: 10.37128

 

 

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production. During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured. Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.