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Engineering, Energy, Transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(116)

Published: 2022.04.29
DOI: 10.37128/2520-6168-2022-1


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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PROSPECTS FOR CREATING SURFACE LAYERS OF DETA-LEU WITH INCREASED TRIBOLOGICAL CHARACTERISTICS USING GAS-DYNAMIC FILLING

DOI: 10.37128/2520-6168-2022-1-10
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Viktor Matviychuk – Doctor of Technical Sciences, Professor, of the Department of Electric Power, Electrical Engineering and Electromechanics of Vinnitsa National Agrarian University (3 Soniachna St., Vinnitsa, Ukraine, 21008, e-mail: vamatv50@gmail.com, https://orcid.org/0000-0002-7837-5174).

Oleg Gaidamak – Candidate of Technical Sciences, Associate Professor of the Department of Electric Power, Electrical Engineering and Electromechanics of Vinnytsia National Agrarian University (3 Soniachna str., Vinnytsia, 21008, Ukraine, e-mail: vntu1Vf11@gmail.com, https://orcid.org/0000-0001-5116-6017).

Mykhailo Karpiichuk – Postgraduate Student of the Department of Electric Power, Electrical Engineering and Electromechanics of Vinnytsia National Agrarian University (3 Soniachna str., Vinnytsia, 21008, Ukraine, e-mail: ashenvale228@gmail.com).

Annotation

The article presents the results of the analysis of antifriction materials based on tin and lead, copper, aluminum, plastics. The advantages and disadvantages of one or another antifriction material, as well as the possibility of their application on the surface of parts by the method of cold gas-dynamic spraying, are shown. The use of liquid and solid anti-friction materials as lubricating oils is considered. Considerable attention has been paid to materials with the same crystal structure as graphite, now known as two-dimensional (2D) materials. Among these 2D materials, the most studied materials are MoS2 and a carbon-based compound, including graphite and graphene. The scheme of interaction of sliding surfaces is considered, including wear, molecular deformation, adhesion, thermal effect and the environment. Analysis of anti-friction materials showed that their application to the surface of parts can be carried out using the process of cold gas-dynamic spraying. The article shows a diagram and type of installation for cold gas-dynamic spraying of antifriction surface layers. For the research, copper-graphite powder with a particle size of 10,7 – 80,8 microns was used. Using the application "Maso central characteristics" of the software "Compass-3D", the mass of the deposited figure as a continuous material for copper-graphite coatings, with a density of ρ1 = 0,0086454 g / mm3, and the porosity of the deposited figure were determined. In the course of the study, it was found that, in comparison with the substrate material AA7075, the sliding friction coefficient was reduced by 47% - 62% for the copper-graphite surface layer. To obtain composite coatings, a mechanical mixture of A30-01 aluminum powder and C01-00 copper was used. The dependences of the coefficients of sputtering of copper and aluminum on the mass content of aluminum in the sprayed mixture at an initial concentration of aluminum of less than 66% are found. The copper deposition rate is higher than the aluminum deposition rate. Both monotonically increase with increasing aluminum concentration until it reaches 61%. At high concentrations of aluminum (more than 66%), the coefficients of deposition of copper, aluminum and their mixtures coincide.

Keywords: antifriction materials, cold gas-dynamic spraying, surface layer, aggressive environment, equipment.

List of references

[1]    Holmberg, K., Erdemir, A. (2017). Influence of tribology on global energy consumption, costs and emissions. Friction. 5, 263–284. [in English]
[2]    Tichy, J.A., Meyer, D.M. (2000). Review of solid mechanics in tribology. Int. J. Solids Struct. 37, 391–400. [in English]
[3]    Bermúdez, M.D., Jiménez, A.E., Sanes, J., Carrión, F.J. (2009). Ionic liquids as advanced lubricant fluids. Molecules. 14, 2888–2908. [in English]
[4]    Spalvins, T. (1987). A review of recent advances in solid film lubrication. J. Vac. Sci. Technol. A. 5, 212–219. [in English]
[5]    Shah, F.U., Glavatskih, S., Antzutkin, O.N. (2013). Boron in tribology: From borates to ionic liquids. Tribol. Lett. 51, 281–301. [in English]
[6]    Scharf, T.W., Prasad, S.V. (2013). Solid lubricants: A review. J. Mat. Sci. 48, 511–531. [in English]
[7]    Mannix, A.J., Kiraly, B., Hersam, M.C., Guisinger, N.P. (2017). Synthesis and chemistry of elemental 2D materials. Nat. Rev. Chem. 1.2, 1–14. [in English]
[8]    Winer, W.O. (1967). Molybdenum disulfide as a lubricant: A review of the fundamental knowledge. Wear. 10, 422–452. [in English]
[9]    Gaidamak, O. L. (2016). Pristriy dla gazodinamichnogo nanesennia pokrittia z radialnoyu podacheyu poroshkovogo materialu [Device for gas-dynamic coating with radial flow of powder material]. Pat. 110552 Ukraine, IPC6 С23С24 / 00 № а 201405543; claimed 05/23/14; publ. 01/12/16, Bul. №1. 12 sec. [in Ukrainian].
[10]    Gaidamak, O.L., Savulyak, V.I. (2018). VI Experimental study of the process of cold gas-dynamic coating and methods for calculating its modes. Bulletin of Vinnytsia Polytechnic Institute. 4 (14). 88–94. [in Ukrainian]
[11]    Gaidamak, O.L. (2019). Cold gas-dynamic coating, equipment and technology. Proceedings of the XLVIII Scientific and Technical Conference of VNTU, Vinnytsia, March 13-15, 2019[in Ukrainian].
[12]    Gaidamak, O.L., Savulyak, V.I., (2017). Research of functional coatings obtained by gas-dynamic spraying, and prospects for their application in computer technology. Scientific works of VNTU. 2. [in Ukrainian].
[13]    Gaidamak, O.L., Matviychuk, V.A. (2021). Creation of composite electrically conductive coatings by gas-dynamic spraying. Vibrations in technology and technology. 1 (100). 126–136. [in Ukrainian].
[14]    Matviychuk, V.A., Gaidamak, O.L., Kolisnyk, M.A. (2020). Improving the performance of the surface layer of parts by applying surface plastic deformation and gas-dynamic spraying. Vibrations in engineering and technology. 2 (97). 90–100. [in Ukrainian].

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About journal

Topics of the journal:

131 - Applied Mechanics

132 - Materials Science

133 - Industry engineering

141 - Power engineering, electrical engineering and electromechanics

208 - Agricultural engineering

The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

Old version of site: http://tetapk.vsau.edu.ua, http://techjournal.vsau.org

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Editor-in-chief: Oleksii Tokarchuk - Ph.D., Associate Professor, VNAU (Vinnytsia)

Deputy Editor-in-Chief: Natalia Veselovska - Doctor of Technical Sciences, Full Prof., VNAU (Vinnytsia)

Executive Secretary: Yuriy Polevoda- Ph.D., Associate Professor, VNAU (Vinnytsia)

Members of the Editorial Board:

Tokarchuk O.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Veselovska N.R. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Polevoda Yu.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Jordan Todorov Maximov - Doctor of Technical Sciences, Full Professor, Technical University of Gabrovo (Bulgaria)

Bulgakov V.M. - Doctor of Technical Sciences, Full Professor, Acad. NAAS, National University of Life and Environmental Sciences of Ukraine

Hraniak V.F. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Ivanchuk Y.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Technical University

Iskovich-Lototsky R.D. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Technical University

Kupchuk I.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Sevostianov I.V. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Spirin A.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tverdokhlib I.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tsurkan A.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Agrarian University

Yaropud V.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

 

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

It was founded in 1997 under the title "Bulletin of the Vinnitsa State Agricultural Institute." According to the Decree of the Presidium of the Higher Attestation Commission of Ukraine of September 11, 1997, this publication received the status of a professional in which it is allowed to publish the main results of dissertation researches.

In 2001-2014 the journal published under the title “Collection of scientific works of Vinnytsia National Agrarian University. Series: Technical Sciences "(Certificate of State Registration of Mass Media KV No. 16644-5116 PR of 04/30/2010).

Since 2015 journal has title "Engineering, Energy, Transport AIC" (Certificate of State Registration of Mass Media No. 21906-11806 P dated 03/12/2016).