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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 2(109)

Published: 2020.08.28
DOI: 10.37128/2520-6168-2020-2


Description:
В журналі вирішуються проблеми створення та удосконалення техніки та технологій для сільського господарства, харчових та переробних виробництв, машинобудування, енергетики та транспорту.

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THE INFLUENCE OF TECHNOLOGICAL PARAMETERS OF THE EXTRUSION PROCESS AND TECHNICAL PARAMETERS OF AN EXTRUDER WITH ELASTIC SCREW ELEMENTS ON THE EXPANSION INDEX OF THE EXTRUDATE

DOI: 10.37128/2520-6168-2020-2-10
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Dmytro Kondratyuk –  PhD, Associate Professor of the Department of Agroengineering and Technical Services of the Vinnytsia National Agrarian University (3, Solnyshchaya St., Vinnitsa, Ukraine, 21008).
Victor Dmitrenko – Research Fellow, Potato Institute of UAAS (st. Chkalova, 22, Nemeshaevo, Kiev region, 07853)

Annotation

The processing of feed by extrusion improves the level of absorption by animals. In the extruder, due to frictional forces, the grain mass is heated to a temperature of 120 ... 150 ° C and acquires thermoplastic properties. Due to the transition of the heated mass from the high-pressure zone to the atmospheric zone, adiabatic expansion occurs, as a result of which the volume of the extrudate increases due to the destruction of the granular structure of starch at the cellular level. The extrudate acquires a microporous structure, which contributes to a more complete absorption of nutrients by the animal body. The purpose of the work is to determine the rational values of the factors that most significantly influence the extrusion process and to evaluate the degree of their influence on the extrusion index of the grain mixture of cereals.  The studies were performed using a sample of the model extruder section structure, the coils of the screw extruder can oscillate along its axis.  A blend of corn, barley and winter wheat in a 5: 3: 2 ratio was used as the study object.  The effect of the extruder parameters and modes on the extrudate expansion index was studied using the multivariate experiment planning method.  The extrudate expansion index was defined as the ratio of the extrudate diameter to the diameter of the die.  To study the process, the following factors were selected that most significantly influence the extrusion process and the extrudate expansion index: die diameter X1 (d, mm), relative humidity of the grain mixture X2 (W,%) and temperature of the extrusion process X3 (T, 0C).  The levels of variation of the factors were as follows (initially recorded the zero level of factors, and after the interval of variation): X1 (6; 2 mm), X2 (16; 4%) and X3 (135; 25 0C).  As a result of the conducted researches the following rational parameters and modes of operation of the extruder were established: diameter of die d = 4.9… 5.9 mm; humidity of grain mixture W = 17,7… 20%; the temperature of the extrusion process T = 140… 145 0C, and a die diameter of 4.9 ... 5, 9mm.

Keywords: extruder, expansion index, extrudate, grain mixture, starch, die, temperature, humidity.

List of references

[1]    Krasnov, I. N., Filin, V. M., Globin, A. N., Ladygin, E. A. (2014). Proizvodstvo kombikormov v usloviyakh lichnykh podsobnykh i fermerskikh khozyajstv: monografiya [Combined feed production in the conditions of personal subsidiary and farming enterprises: monograph]. Zernograd: FGBOU VPO AChGAA. [in Russian]
[2]    URL: http://www.activestudy.info/soderzhanie-kraxmala-v-pshenice-i-muke.
[3]    Yehorov, B. V. (2013). Vyvchennia vplyvu ekstruduvannia na yakist kormovoi dobavky [The study of the effect of extrusion on the quality of feed additives]. Zernovi produkty i kombikormy. №4 (52). S. 33–36. [in Ukrainian]
[4]    Shapovalenko, O. I. Evtushenko, O. A., Ulyanich, I. F. (2013). Ekstrudirovanie kormovyih smesey s vklyucheniem netraditsionnyih vidov syirya [Extrusion of feed mixtures with the inclusion of unconventional types of raw materials]. Vestnik Almaatinskogo tehnologicheskogo universiteta. 5(101), 54–56. [in Russian]
[5]    Podvalna, O. O., Sharan, A. V. (2017). Ekstruduvannia netradytsiinoi krokhmalevmisnoi syrovyny [Extruding non-traditional starch-containing raw materials]. Molodyi vchenyi. №1 (41). 59–62. [in Ukrainian]
[6]    Denisov, S. V., Novikov, V. V., Kurochkin, A. A., Shaburova, G. V. (2009). Opredelenie propusknoy sposobnosti zonyi zagruzki press – ekstrudera [Determining the throughput of the press extruder loading zone]. Vestnik Altayskogo gosudarstvennogo agrarnogo universiteta. №12. 73–76. [in Russian]
[7]    Shaburova, G. V. Kurochkin, A. A., Novikov, V. V., Chistyakov, V. P. (2007). Belkovyiy kompleks ekstrudirovannogo yachmenya [Protein Complex Extruded Barley ]. Pivo i napitki. № 3. 12–13. [in Russian]
[8]    Kurochkin, A. A., Shaburova, G. V. (2008). Aminokislotnyiy sostav ekstrudirovannogo yachmenya [Amino acid composition of extruded barley]. Pivo i napitki. 4. [in Russian]
[9]    Kurochkin, A. A., Shaburova, G. V., Novikov, V. V. (2007). Teoreticheskie i prakticheskie aspektyi ekstruzionnoy tehnologii v pivovarenii [Theoretical and practical aspects of extrusion technology in brewing]. Niva Pvolzhya. №1. 20–24. [in Russian]
[10]    Bondar, A. G., Statyuha, G. A., Potyazhenko I. A. (1980). Planirovanie eksperimenta pri optimizatsii protsessov himicheskoy tehnologii (algoritmyi i primeryi): Uchebn. posobie [Planning an experiment in the optimization of chemical technology processes (algorithms and examples): Textbook. allowance]. Kiev: Vyischa shkola. [in Russian]

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About the journal

Topics of the journal:

G8  Materials Science

G9  Applied Mechanics

G10  Metallurgy

G11  Mechanical Engineering (by specializations)

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

The All-Ukrainian scientific journal Technology, energy, agriculture transport AIC is an open-access scientific publication that publishes the results of original research, theoretical and applied developments, as well as scientific papers in the fields of engineering sciences, energy systems, and transport technologies of the agro-industrial complex.

The main objective of the scientific journal Technology, energy, agriculture transport AIC is to disseminate the results of modern scientific research and to promote the development of technical, energy, and transport solutions for the agro-industrial complex through the publication of scientific materials characterized by scientific novelty and practical significance in the field of design and modernization of machinery, equipment, and technologies.

The journal’s activities are focused on supporting the development of engineering science, stimulating the implementation of innovative approaches into industrial practice, as well as ensuring effective exchange of scientific achievements among researchers, educators, engineers, and other specialists in relevant fields.

 Objectives of the Journal

To achieve its defined objective, the journal ensures the implementation of the following key tasks:

·                 publication of the results of fundamental and applied research covering the fields of applied mechanics, mechanical engineering, materials science, energy systems, electrical engineering, electromechanics, and transport systems of the agro-industrial sector;

·                 promotion of the implementation of advanced technical and technological developments aimed at improving the efficiency of machinery, equipment, and production processes;

·                 creation of conditions for active scientific exchange among research institutions, higher education institutions, industrial enterprises, and other interested organizations;

·                 support for the development of interdisciplinary research and expansion of cooperation among specialists in various fields of science and technology;

·                 promotion of the improvement of the scientific and technical level of research related to the design, modernization, and operation of technical equipment used in agro-industrial production;

·                 dissemination of information on modern achievements in science and technology and the implementation of innovative technologies in the fields of technical support, energy, and transport;

·                 development of a scientific information environment that facilitates effective scientific communication and the integration of national research into the international scientific community.

Publication frequency: 4 issues per year

Languages of publication: Ukrainian, English

Editor-in-Chief: Vitalii YAROPUD

State Registration: Decision of the National Council of Ukraine on Television and Radio Broadcasting № 1337 and № 1180. Media Identifier: R30-05173

EDRPOU Code: 00497236

Publisher ROR: https://ror.org/05m3ysc06

Publisher DOI Prefix: 10.37128

 

 

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production. During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured. Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.