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Engineering, Energy, Transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 3(118)

Published: 2022.12.23
DOI: 10.37128/2520-6168-2022-3


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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DEVELOPMENT OF THE PROCESS OF STAMPING BY ROLLING OF TUBULAR PREPARATIONS USING INDUCTION HEATING

DOI: 10.37128/2520-6168-2022-3-9
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Viktor Matviychuk – Doctor of Technical Sciences, Full Professor, Head of the Department of Electric Power Engineering, Electrical Engineering and Electromechanics, Vinnitsa National Agrarian University (3 Solnechna St., Vinnitsa, 21008, Ukraine, email: vamatv50@gmail.com, https://orcid.org/0000-0002-2502-6878).
Volodymyr Savkiv – postgraduate student of the Department of Electric Power Engineering, Electrical Engineering and Electromechanics (3 Solnechnaya St., Vinnytsia, Ukraine, 21008, e-mail: vovasavkiv@gmail.com, https://orcid.org/0000-0002-3733-3963).
Maksym Bohatiuk – postgraduate student of the Department of General Technical Disciplines and Labor Protection (3 Solnechnaya St., Vinnytsia, Ukraine, 21008, e-mail: bogatyuk1998@gmail.com, https://orcid.org/0000-0002-2318-3781).

Annotation

Methods of pressure treatment of metals based on the action of technological load in the conditions of a localized plastic cell. The main purpose of such methods is that the change in shape at any time is performed only on a fraction of the volume of the workpiece and when moving the deformation center covers the entire volume. These are well-studied and widely used in the production of free forging, rotary forging, rolling, etc.
A relatively new method of MP - stamping by rolling, is characterized by a number of positive effects:
- reduction of deformation force in comparison with traditional methods in 5-30 times;
- the possibility of processing metal in the cold state with the same technological effort as in hot processing;
- the equipment corresponds to a high level of labor safety;
- reducing the size, weight and cost of equipment;
- the possibility of implementing various technological operations.
Modern mechanical engineering, instrument making and other metalworking industries widely use and manufacture parts with a large ratio of cross-sectional dimensions, the production of which by existing methods of metal forming is either inefficient or impossible.
The most technological are the processes of SHO, in which the workpiece has a tubular or annular shape. Such blanks are well amenable to induction heating, which while providing a high frequency electromagnetic field allows them to be heated quickly and efficiently. This can heat a limited amount of workpiece material. Thus, the use of induction heating in the processes of SHO significantly expands their technological capabilities, which determines the relevance of the chosen topic.
The main advantages of induction heating include: transmission of electrical energy does not require contact devices, is carried out directly into the workpiece, which increases the heating rate; due to the possibility of controlling the frequency of the current, the maximum power is released in the limited thickness of the surface layer of the product, which is especially effective when heating the pipe blanks; induction heating can increase productivity and improve working conditions.

Keywords: rolling stamping, induction heating, hot deformation, pipe blanks, electromagnet

List of references

[1]    Gozhiy, S.P., Wrong, L.T. (2006). Stamping by rolling as a means of resource conservation. Scientific news of the National Technical University of Ukraine "Kyiv Polytechnic Institute", 2 (46). 55–60. [in Ukrainian].
[2]    Gozhiy, S.P. (2006). Principles and problems of using resource-saving technologies of metal pressure processing. Technological systems, 2 (34). 64–68. [in Ukrainian].
[3]    Matviychuk, V.A., Aliev, I.S. (2009). Improvement of processes of local rotational processing by pressure on the basis of the analysis of deformability of metals. Kramatorsk: DGMA. Monograph. [in Ukrainian].
[4]    Kaporovich, V.G. (1978). Production of parts from running-in pipes. Mechanical Engineering. [in Ukrainian].
[5]    Pyts, Ya.E. (2002). Actual questions of production of thick-walled products from pipes by rotational running-in by the tool of friction. Coll. Science. pr. Kramatorsk. 290–292. [in Ukrainian].
[6]    Sergeev, V.V., Ivanov, A.I., Litvinsky, Ya.I., etc. (2001). Development of a design and development of technology of production of especially easy automobile cylinders by a method of seaming. Metallurgical and mining industry, 6. 50–52. [in Ukrainian].
[7]    Kraevsky, V.O., Matviychuk, V.A., Mikhalevich, V.M. (2003). Influence of technological parameters on the kinematics of cold end rolling. Udoskonalennia protsesiv ta obladnannia obrobky tyskom v mashynobuduvanni i metalurhii. 286–291. [in Ukrainian].
[8]    Kulik, A.N., Sereda, A.N., Balenkov, A.E. (1998). Simulation modeling and improving the accuracy of geometric characteristics of relatively small diameter necks obtained by rotary running-in. Interuniversity. topic. Sat scientific of works. 322–327. [in Ukrainian].
[9]    Matviychuk, V.A., Kolisnyk, M.A., Shtuts, A.A. (2018). Investigation of the stress-strain state of the workpiece material during direct extrusion by the method of rolling stamping. Engineering, Energy, Transport AIC, 3 (102). 77–84. [in Ukrainian].

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About journal

Topics of the journal:

131 - Applied Mechanics

132 - Materials Science

133 - Industry engineering

141 - Power engineering, electrical engineering and electromechanics

208 - Agricultural engineering

The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

Old version of site: http://tetapk.vsau.edu.ua, http://techjournal.vsau.org

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Editor-in-chief: Oleksii Tokarchuk - Ph.D., Associate Professor, VNAU (Vinnytsia)

Deputy Editor-in-Chief: Natalia Veselovska - Doctor of Technical Sciences, Full Prof., VNAU (Vinnytsia)

Executive Secretary: Yuriy Polevoda- Ph.D., Associate Professor, VNAU (Vinnytsia)

Members of the Editorial Board:

Tokarchuk O.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Veselovska N.R. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Polevoda Yu.A. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Jordan Todorov Maximov - Doctor of Technical Sciences, Full Professor, Technical University of Gabrovo (Bulgaria)

Bulgakov V.M. - Doctor of Technical Sciences, Full Professor, Acad. NAAS, National University of Life and Environmental Sciences of Ukraine

Hraniak V.F. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Ivanchuk Y.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Technical University

Iskovich-Lototsky R.D. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Technical University

Kupchuk I.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Sevostianov I.V. - Doctor of Technical Sciences, Full Professor, Vinnytsia National Agrarian University

Spirin A.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tverdokhlib I.V. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

Tsurkan A.V. - Doctor of Technical Sciences, Associate Professor, Vinnytsia National Agrarian University

Yaropud V.M. - Ph.D., Associate Professor, Vinnytsia National Agrarian University

 

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

It was founded in 1997 under the title "Bulletin of the Vinnitsa State Agricultural Institute." According to the Decree of the Presidium of the Higher Attestation Commission of Ukraine of September 11, 1997, this publication received the status of a professional in which it is allowed to publish the main results of dissertation researches.

In 2001-2014 the journal published under the title “Collection of scientific works of Vinnytsia National Agrarian University. Series: Technical Sciences "(Certificate of State Registration of Mass Media KV No. 16644-5116 PR of 04/30/2010).

Since 2015 journal has title "Engineering, Energy, Transport AIC" (Certificate of State Registration of Mass Media No. 21906-11806 P dated 03/12/2016).