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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 3(118)

Published: 2022.12.23
DOI: 10.37128/2520-6168-2022-3


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering.

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DEVELOPMENT OF THE PROCESS OF STAMPING BY ROLLING OF TUBULAR PREPARATIONS USING INDUCTION HEATING

DOI: 10.37128/2520-6168-2022-3-9
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Viktor Matviychuk – Doctor of Technical Sciences, Full Professor, Head of the Department of Electric Power Engineering, Electrical Engineering and Electromechanics, Vinnitsa National Agrarian University (3 Solnechna St., Vinnitsa, 21008, Ukraine, email: vamatv50@gmail.com, https://orcid.org/0000-0002-2502-6878).
Volodymyr Savkiv – postgraduate student of the Department of Electric Power Engineering, Electrical Engineering and Electromechanics (3 Solnechnaya St., Vinnytsia, Ukraine, 21008, e-mail: vovasavkiv@gmail.com, https://orcid.org/0000-0002-3733-3963).
Maksym Bohatiuk – postgraduate student of the Department of General Technical Disciplines and Labor Protection (3 Solnechnaya St., Vinnytsia, Ukraine, 21008, e-mail: bogatyuk1998@gmail.com, https://orcid.org/0000-0002-2318-3781).

Annotation

Methods of pressure treatment of metals based on the action of technological load in the conditions of a localized plastic cell. The main purpose of such methods is that the change in shape at any time is performed only on a fraction of the volume of the workpiece and when moving the deformation center covers the entire volume. These are well-studied and widely used in the production of free forging, rotary forging, rolling, etc.
A relatively new method of MP - stamping by rolling, is characterized by a number of positive effects:
- reduction of deformation force in comparison with traditional methods in 5-30 times;
- the possibility of processing metal in the cold state with the same technological effort as in hot processing;
- the equipment corresponds to a high level of labor safety;
- reducing the size, weight and cost of equipment;
- the possibility of implementing various technological operations.
Modern mechanical engineering, instrument making and other metalworking industries widely use and manufacture parts with a large ratio of cross-sectional dimensions, the production of which by existing methods of metal forming is either inefficient or impossible.
The most technological are the processes of SHO, in which the workpiece has a tubular or annular shape. Such blanks are well amenable to induction heating, which while providing a high frequency electromagnetic field allows them to be heated quickly and efficiently. This can heat a limited amount of workpiece material. Thus, the use of induction heating in the processes of SHO significantly expands their technological capabilities, which determines the relevance of the chosen topic.
The main advantages of induction heating include: transmission of electrical energy does not require contact devices, is carried out directly into the workpiece, which increases the heating rate; due to the possibility of controlling the frequency of the current, the maximum power is released in the limited thickness of the surface layer of the product, which is especially effective when heating the pipe blanks; induction heating can increase productivity and improve working conditions.

Keywords: rolling stamping, induction heating, hot deformation, pipe blanks, electromagnet

List of references

[1]    Gozhiy, S.P., Wrong, L.T. (2006). Stamping by rolling as a means of resource conservation. Scientific news of the National Technical University of Ukraine "Kyiv Polytechnic Institute", 2 (46). 55–60. [in Ukrainian].
[2]    Gozhiy, S.P. (2006). Principles and problems of using resource-saving technologies of metal pressure processing. Technological systems, 2 (34). 64–68. [in Ukrainian].
[3]    Matviychuk, V.A., Aliev, I.S. (2009). Improvement of processes of local rotational processing by pressure on the basis of the analysis of deformability of metals. Kramatorsk: DGMA. Monograph. [in Ukrainian].
[4]    Kaporovich, V.G. (1978). Production of parts from running-in pipes. Mechanical Engineering. [in Ukrainian].
[5]    Pyts, Ya.E. (2002). Actual questions of production of thick-walled products from pipes by rotational running-in by the tool of friction. Coll. Science. pr. Kramatorsk. 290–292. [in Ukrainian].
[6]    Sergeev, V.V., Ivanov, A.I., Litvinsky, Ya.I., etc. (2001). Development of a design and development of technology of production of especially easy automobile cylinders by a method of seaming. Metallurgical and mining industry, 6. 50–52. [in Ukrainian].
[7]    Kraevsky, V.O., Matviychuk, V.A., Mikhalevich, V.M. (2003). Influence of technological parameters on the kinematics of cold end rolling. Udoskonalennia protsesiv ta obladnannia obrobky tyskom v mashynobuduvanni i metalurhii. 286–291. [in Ukrainian].
[8]    Kulik, A.N., Sereda, A.N., Balenkov, A.E. (1998). Simulation modeling and improving the accuracy of geometric characteristics of relatively small diameter necks obtained by rotary running-in. Interuniversity. topic. Sat scientific of works. 322–327. [in Ukrainian].
[9]    Matviychuk, V.A., Kolisnyk, M.A., Shtuts, A.A. (2018). Investigation of the stress-strain state of the workpiece material during direct extrusion by the method of rolling stamping. Engineering, Energy, Transport AIC, 3 (102). 77–84. [in Ukrainian].

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About the journal

Topics of the journal:

G8  Materials Science

G9  Applied Mechanics

G10  Metallurgy

G11  Mechanical Engineering (by specializations)

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

The All-Ukrainian scientific journal Technology, energy, agriculture transport AIC is an open-access scientific publication that publishes the results of original research, theoretical and applied developments, as well as scientific papers in the fields of engineering sciences, energy systems, and transport technologies of the agro-industrial complex.

The main objective of the scientific journal Technology, energy, agriculture transport AIC is to disseminate the results of modern scientific research and to promote the development of technical, energy, and transport solutions for the agro-industrial complex through the publication of scientific materials characterized by scientific novelty and practical significance in the field of design and modernization of machinery, equipment, and technologies.

The journal’s activities are focused on supporting the development of engineering science, stimulating the implementation of innovative approaches into industrial practice, as well as ensuring effective exchange of scientific achievements among researchers, educators, engineers, and other specialists in relevant fields.

 Objectives of the Journal

To achieve its defined objective, the journal ensures the implementation of the following key tasks:

·                 publication of the results of fundamental and applied research covering the fields of applied mechanics, mechanical engineering, materials science, energy systems, electrical engineering, electromechanics, and transport systems of the agro-industrial sector;

·                 promotion of the implementation of advanced technical and technological developments aimed at improving the efficiency of machinery, equipment, and production processes;

·                 creation of conditions for active scientific exchange among research institutions, higher education institutions, industrial enterprises, and other interested organizations;

·                 support for the development of interdisciplinary research and expansion of cooperation among specialists in various fields of science and technology;

·                 promotion of the improvement of the scientific and technical level of research related to the design, modernization, and operation of technical equipment used in agro-industrial production;

·                 dissemination of information on modern achievements in science and technology and the implementation of innovative technologies in the fields of technical support, energy, and transport;

·                 development of a scientific information environment that facilitates effective scientific communication and the integration of national research into the international scientific community.

Publication frequency: 4 issues per year

Languages of publication: Ukrainian, English

Editor-in-Chief: Vitalii YAROPUD

State Registration: Decision of the National Council of Ukraine on Television and Radio Broadcasting № 1337 and № 1180. Media Identifier: R30-05173

EDRPOU Code: 00497236

Publisher ROR: https://ror.org/05m3ysc06

Publisher DOI Prefix: 10.37128

 

 

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production. During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured. Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.