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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 1(108)

Published: 2020.08.27
DOI: 10.37128/2520-6168-2020-1


Description:
В журналі вирішуються проблеми створення та удосконалення техніки та технологій для сільського господарства, харчових та переробних виробництв, машинобудування, енергетики та транспорту.

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RESEARCH DEVELOPMENT OF CONTACT DEFORMATION STRESSES WHILE ROLLING

DOI: 10.37128/2520-6168-2020-1-12
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Muzychuk Vasyl – PhD, Associate Professor of the Department of “Technological Processes and Equipment of Processing and Food Productions” of the Vinnytsia National Agrarian University (3 Solnechnaya St, Vinnytsia, 21008, Ukraine, e-mail: wasil@vsau.vin.ua).

Tokarchuk Oleksii – PhD, Associate Professor of the Department of “Technological Processes and Equipment of Processing and Food Productions” of the Vinnytsia National Agrarian University (3, Solnyshchaya St., Vinnytsia, 21008, Ukraine, e-mail: tokarchuk@vsau.vin.ua ).

 

Annotation

The method of determination of contact normal and tangential stresses during rolling is considered, taking into account the development of deformation over time.

There are many methods for determining the contact normal and tangential stresses, but they all consider the distribution along the strain boundary. This approach to solving problems does not allow to take into account the uneven deformation in the transverse direction and the influence of lateral non-contact zones adjacent to the actual deformation center. These factors should be taken into account when determining the tangent and normal stresses when rolling in calibers with different ratios of geometric shapes and rolling billet. Also, existing methods of determining contact normal and tangential stresses do not take into account the development of deformation over time.

Deriving the equations that determine the deformation force of the friction force and pressure, it was assumed that the normal to the plane would not coincide with any of the axes of the coordinate system, and the inclined platform was considered as an inclined section in the parallelepiped voltage across the edges of the volume, which is distributed uniformly.

The obtained formulas for determining the normal and tangent contact stresses in the deformation zone take into account rolling in calibers with different ratio of geometric shapes and rolling billet, characterize the dynamics of change of the deformation cell in time.

The paper deals with rolling of AK6 alloy workpieces having Ø25x150 mm dimensions in oval caliber, with a height of 13 mm and a width of 29 mm and calculated normal and contact stresses. The plots of normal and tangent stresses show a change in the value of stress with increasing contact area and deformation time.

The results of studies of normal and tangent stresses show a change in their values with increasing contact area and deformation time.

When checking the proposed method, the discrepancy between the results of the theoretical calculation and the experimental data is not more than 4%, which confirms the possibility of using the method to determine the contact normal and tangential stresses during rolling.

 

Keywords: rolling, contact normal and tangential stresses, deformation.

List of references

[1] Gunko, I. V., Muzychuk, V. I., Nakhaichuk, O. V. (2015). Talking tne development of deformation into determining normal and tangential contact stresses at the forge. Vseukrayinskij naukovo-tekhnichnij zhurnal «Tekhnika, energetika, transport APK». Vinniczya, 2(85), 102–107. [in English].

[2] Muzychuk, V. I., Nakhaichuk, O. V., Sivak, R. I. (2012). Plastichnist alyuminiyevikh splaviv pri izotermichnomu valczyuvanni zagotovok [Plasticity of aluminum alloys during isothermal rolling of billets]. Vibracziyi v tekhniczi i tekhnologiyakh, 2(66), 82–86. [in Ukrainian].

[3] Ogorodnikov, V. A., Muzychuk, V. I., Nakhaychuk, O. V. (2007). Mekhanika protsessov kholodnogo formoizmeneniya s odnotipnymi skhemami mekhanizma deformatsii [Mechanics of cold forming processes with the same type of deformation mechanism]. Monografiya. V.: Universum. Vinnitsa. [in Ukrainian].

[4] Grudyev, A. P. (1988). Teoriya prokatki [Rolling theory]. M.: Metalurgiya. [in Russian].

[5] Matvijchuk, V. A., Mikhalevich, V. M. (2016). Rozvitok proczesiv lokalnogo deformuvannya [Development of local deformation processes]. Monografiya: Teoriya i praktika obrobki materialiv tiskom. AT «Motor Sich». [in Ukrainian].

[6] Sivak, R. I., Koczyubivska, K. I., Sukhorukov, S. I. (2016). Vpliv protitisku, shho stvoryuyetsya tverdim seredovishhem, na deformivnyast zagotovok pri radialnomu vidavlyuvanni [The influence of the pressure created by the solid medium on the deformability of the workpieces during radial extrusion]. Visnik mashinobuduvannya ta transportu, 2(4), 101–108. [in Ukrainian].

[7] Lyubin, M. V., Tokarchuk, O. A. (2019). Vpliv sposobu kriplennya bezstruzhkovikh mitchikiv na proczes vitiskuvannya rizbi [The influence of the method of fastening the stringless taps on the process of squeezing the thread]. Vibracziyi v tekhniczi ta tekhnologiyakh. Vi`nniczya VNAU, 2(93), 56–61. [in Ukrainian].

[8] Veselovska, N. R., Turich, V. V., Rutkevich, V. S. (2017). Kontaktna vzayemodi`ya i`nstrumenta z detallyu u proczesakh poverkhnevogo plastichnogo deformuvannya z ultrazvukom [Contact of the tool with the part in the processes of surface plastic deformation with ultrasound]. Vibracziyi v tekhniczi ta tekhnologiyakh. 2(85). 51–58. [in Ukrainian].

 

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The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

 

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production.

During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured.

Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.

The journal consistently adheres to the principles of open science. All published materials are distributed under the Creative Commons Attribution 4.0 International License (CC BY 4.0), ensuring open access to research results provided proper attribution to the authors and the original publication is maintained.

At present, Technology, energy, agriculture transport AIC is an authoritative professional scientific journal (Category B), providing a platform for the publication of fundamental and applied research results, promoting the integration of education, science, and industry, and contributing to the advancement of engineering and technological support of the agro-industrial complex of Ukraine.