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Technology, energy, agriculture transport AIC

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 4 (131)

Published: 2025.12.25
DOI: 10.37128/2520-6168-2025-4


Description:
The journal solves the problems of creation and improvement of machinery and technologies for agriculture: 131 - Applied Mechanics, 132 - Materials Science, 133 - Industrial Engineering, 141 - Power Engineering, Electrical Engineering and Electromechanics, 208 - Agricultural Engineering

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STUDY OF REGULATIONS OF PRE-EXTRUSION PREPARATION OF CASTOR OIL RAW MATERIAL AND ITS EFFECT ON PRESSING

DOI: 10.37128/2520-6168-2025-4-5
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Vladimir DIDUR – Doctor of Technical Sciences, Professor, Head of the Department of Agricultural Engineering, Uman National University (Instytutska St., 1, Uman, 20301, Ukraine). e-mail: didur.vv@gmail.com. https://orcid.org/0000-0001-7584-5073).
Irina LEONTIUK – Candidate of Agricultural Sciences, Associate Professor of the Department of Biology, Uman National University (Instytutska St., 1, Uman, 20301, Ukraine). е-mail: irinaleontyuk0@gmail.com. https://orcid.org/0000-0001-5458-1048).
Yaroslav BILOKIN – Postgraduate Student, Poltava State Agrarian University (1/3 Skovorydy St., Poltava, 36003, Ukraine), е-mail: yaroslav.v.bilokin@pdaa.ua. https://orcid.org/0009-0003-4510-2780).
Ievgenii PETRYCHENKO – Uman National University of Horticulture, Department of Agroengineering, (Institutska St., 1, 20300 Uman, Ukraine), е-mail: 22102210g@ukr.net  https://orcid.org/0000-0003-1037-077X).

Annotation

The results of studies of the effect of preliminary extrusion preparation of castor seeds on the parameters of the pressing process and the quality of the obtained oil are presented. Based on the analysis of thermophysical processes, a five-zone model of extruder temperature regimes is proposed, taking into account heat exchange, mass exchange and individual characteristics of raw materials, an observer model is derived for estimating the output of the target product 
Based on the regression model, the change in pressure in the pre-matrix zone of a single-screw extruder is described, depending on the moisture content of the raw material, the rotation frequency of the screw, and the diameter of the forming channel of the matrix. The experimental dependences of the product temperature on the drive power and productivity for different humidity are summarized, and the interpretation of the response surfaces obtained is presented. 
The proposed combined model apparatus allows overcoming the limitations of existing control systems, in addition, the observer model provides the possibility of implementing adaptive control algorithms, as well as the optimization of extrusion parameters allows to increase oil output by 12-15% and improve its quality characteristics.
The obtained results provide a scientific basis for the development of intelligent control systems for extrusion–pressing processes of castor oil production, oriented toward variable raw material properties and energy constraints of equipment. The proposed approach integrates physically grounded thermophysical models with empirical regression dependencies, enabling real-time prediction of technological parameters and formation of control actions based on the criterion of maximizing oil yield while preserving its quality characteristics. The practical value of the study lies in the possibility of using the developed modeling framework in the design and modernization of press–extruders for oilseed processing, as well as in the implementation of adaptive control algorithms that ensure improved energy efficiency of the process and stability of product parameters under conditions of varying moisture content and fractional composition of seeds.

Keywords: press-extruder, castor oil, thermophysical model, observer model, pressure regression model, adaptive control, oil yield, oil quality.

List of references

1.    Shokalo, N. S. (2011). Introduction of castor bean in the conditions of the south-western part of Poltava region. Bulletin of the Poltava State Agrarian Academy, (4), 36–38. [in Ukrainian].
2.    Frolova, L. N., Vasilenko, V. N., Dragan, I. V., & Mikhailova, A. N. (2015). Study of pre-extrusion preparation of oil crops for pressing. Vestnik VGUIT, (2), 27–29. [in Ukrainian].
3.    Didur, V. A., & Zubkova, K. V. (2004). Analysis of studies on physicomechanical properties of castor seeds. Proceedings of the Tavria State Agrotechnical Academy, (19), 22–28. [in Ukrainian].
4.    Zharkova, H. (2001). Review of new varieties and hybrids of oil crops. Propozytsiia, (12), 48–50. [in Ukrainian].
5.    Zhuravel, D. P., Chebanov, A. B., & Vereshchaha, O. L. (2020). Analysis of methods for obtaining oil materials from castor seeds. In Technical support of innovative technologies in the agro-industrial complex: Proceedings of the II International Scientific and Practical Internet Conference (pp. 77–82). Melitopol: TSATU. [in Ukrainian].
6.    Nadikto, V., Zhuravel, D., Chebanov, A., & Verechaga, O. (2021). Improving the efficiency of pressing the meal of castor seeds in the screw press. Norwegian Journal of Development of the International Science, 59(1), 48–53. https://doi.org/10.24412/3453-9875-2021-59-1-48-53 [in English].
7.    Didur, V. A. (Ed.). (2018). Scientific foundations of deep processing of castor seeds into oil and high-protein feeds: R&D report. Melitopol: TSATU. [in Ukrainian].
8.    Uitterhaegen, E., et al. (2017). Twin-screw extrusion technology for vegetable oil extraction. Journal of Food Engineering, 212, 190–200. https://doi.org/10.1016/j.jfoodeng.2017.06.006 [in English].
9.    Nikmaram, N., et al. (2017). Effect of extrusion on the anti-nutritional factors of food products. Food Control, 79, 62–73. https://doi.org/10.1016/j.foodcont.2017.03.027 [in English].
10.    Midhun, J., et al. (2023). Effect of emerging pretreatment methods on extraction and quality of edible oils. Trends in Food Science & Technology, 1, 1511–1522. https://doi.org/10.1016/j.foohum.2023.10.018 [in English].
11.    Bogaert, L., et al. (2018). Characterization of oilseeds mechanical expression in a screw press. Industrial Crops and Products, 121, 106–113. https://doi.org/10.1016/j.indcrop.2018.04.039 [in English].
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13.    Kaseke, T., et al. (2021). Novel seeds pretreatment techniques: Effect on oil quality and extraction. Journal of Food Science and Technology, 58, 4451–4464. https://doi.org/10.1007/s13197-021-04981-1 [in English].
14.    Patil, R. T., et al. (2006). Effect of pre-treatments on mechanical oil expression from soybean. International Journal of Food Properties, 9, 227–236. https://doi.org/10.1080/10942910600592315 [in English].
15.    Semenyshyn, Ye. M., Ivashchuk, O. S., & Rymar, T. I. (2018). Study of oil extraction kinetics from plant raw materials. Bulletin of Lviv Polytechnic National University, 179–185. [in Ukrainian].
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17.    Mihushchenko, R. P. (2001). Adaptive control system of multizone continuous technological units (Doctoral dissertation). Kharkiv. [in Ukrainian].

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The magazine "Engineering, Energy, Transport AIC" is included in the list of scientific professional editions of Ukraine on technical sciences

(Category "Б", Order of the Ministry of Education and Science of Ukraine dated 02.07.2020 №886)

 

According to the decision of National Council of Television and Radio Broadcasting of Ukraine from 25.04.2024 No. 1337 the scientific journal «Engineering, Energy, Transport AIC» has the ID of the Media R30-05173.

The journal "Engineering, Energy, Transport AIC" is indexed according to the following databases and catalogs:

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Key information:
ISSN (print): 2520-6168
DOI: 10.37128/2520-6168

Certificate of state registration of mass media: No. 21906-11806 P dated 03/12/2016.

Founder of the journal: Vinnytsia National Agrarian University

Type of publication: journal

Kind of publication: scientific

Publication status: domestic

Year of foundation: 1997

Periodicity: 4 times per year

Volume: 18-20 conv. print. sheet (А4)

ISSN: 2520-6168 (print version), (online version)

Language of publication: (mixed languages) Ukrainian, English

The sphere of distribution and category of readers: national, foreign, faculty, scientists, entrepreneurs.

The periodical edition is included to the List of scientific professional publications of Ukraine on technical sciences, approved by order of the Ministry of Education and Science of Ukraine in 05.16.2016, No. 515.

The journal "Engineering, Energy, Transport AIC" is included in the "Catalog of Ukrainian Publications".

Subscription to the journal can be issued in each post office. The subscription index is 99720.

History of journal:

Technology, energy, agriculture transport AIC is a scholarly professional journal with a long-standing history and stable academic tradition, reflecting the evolution of engineering and technical sciences within the agro-industrial sector of Ukraine.

The journal was founded in 1997 under the title Bulletin of Vinnytsia State Agricultural Institute. According to the Resolution of the Presidium of the Higher Attestation Commission of Ukraine dated September 11, 1997, the publication obtained the status of a professional scientific journal, which enabled the publication of the main results of doctoral and candidate dissertations in technical sciences. From its inception, the journal positioned itself as an academic platform for addressing current issues of mechanization, electrification, and technical support of agricultural production.

During 2001–2014, the journal was published under the title Proceedings of Vinnytsia National Agrarian University. Series: Technical Sciences (State Registration Certificate of Print Media KV No. 16644-5116 PR dated April 30, 2010). Throughout this period, a systematic approach to the selection and peer review of scientific manuscripts was established, the thematic scope of publications was expanded, and continuity of scientific directions as well as the development of sectoral engineering schools was ensured.

Since 2015, the journal has been published under its current title, Technology, energy, agriculture transport AIC (State Registration Certificate No. 21906-11806 R dated March 12, 2016). The change of title reflected the expansion of the journal’s thematic coverage and its orientation toward interdisciplinary research in mechanical engineering, energy systems, electrical engineering, transport technologies, automation, and digital solutions for the agro-industrial complex.

The journal consistently adheres to the principles of open science. All published materials are distributed under the Creative Commons Attribution 4.0 International License (CC BY 4.0), ensuring open access to research results provided proper attribution to the authors and the original publication is maintained.

At present, Technology, energy, agriculture transport AIC is an authoritative professional scientific journal (Category B), providing a platform for the publication of fundamental and applied research results, promoting the integration of education, science, and industry, and contributing to the advancement of engineering and technological support of the agro-industrial complex of Ukraine.